Industrial self-leveling floors are a reliable monolith as the basis of production. Industrial floors Liquid floor types

The main coatings for industrial premises are polymer self-leveling floors. They have a number of advantages in which the price of the material will always be justified.

Advantages of polymer floors

solidity, the entire floor is poured as a single coating.
moisture resistance, the possibility of cleaning the coating with abundant use of water, the coating itself can be used as a waterproofing layer.
thermal insulation, does not let the cold from the floor into the room.
increased abrasion, compared to concrete bulk coatings 2.5-3 higher.
impact resistance, withstands heavy impacts.
environmental friendliness, odorless, does not cause allergies, meets all sanitary standards.
Durability, the service life declared by the manufacturer is at least 10 years, in practice they serve more than 20 years.
elasticity and strength, withstand large both point and distributed loads of different objects, over time, cracks do not appear on the surface.
chemical neutrality, withstands gasoline, oils and many chemicals.
fire safety, self-extinguishing, high temperature does not cause spontaneous combustion, no sparks when hitting the floor, an indispensable coating for oil refineries.
anti-slip effect good grip on any type of soles.
esthenicity, smooth, always presentable coating.

Application area

Residential premises for economic and utility purposes.
Public buildings and structures.
Catering establishments.
Medical and preventive institutions.
Educational institutions.
Shopping and entertainment facilities.
Garage complexes, service stations.
Parkings.
Workshops of industrial enterprises.
Light industry enterprises (as well as food).
Enterprises of the electronic and electrical industry.
Private houses and living quarters (3D floors).

Types of polymer self-leveling floors

Industrial self-leveling polymer-based floors are divided into:

, this type of floor has a polyurethane binder (adhesive) in its composition, which results in very elastic and strong coatings.
, the coating of this type of floor is based on epoxy resins, thanks to which the coatings are less elastic, but strong enough.

3D floors

One of the varieties of epoxy and polyurethane floors are 3D floors. They are rarely used in industry due to their high cost and are often used in private homes and premises.

Laying 3D floors is quite a painstaking task. They are poured in two layers, between which a special film with a 3D pattern applied to it is placed. The first layer is the basis for a film with a pattern, it is displayed in absolute zero. The second one, which is more transparent, serves as a lens; it is poured over the pattern, which subsequently gives the coating a 3D effect.

Taping system

When choosing finishing materials for flooring in residential premises, various industrial and civil buildings, it is necessary to take into account the strict operational parameters of the intermediate and finishing coating.

In addition to technical characteristics, it is desirable that the result also meets the aesthetic needs of the customer and the very demanding requirements of the project designers. At the same time, it is necessary to comply with sanitary rules and regulations. The optimal solution that can answer all the questions posed are Teping self-leveling floors. They can be used as self-leveling floors for industrial premises, as floors for gyms, various state institutions, as well as in private construction.

The Taping Floor 205 system is a two-component system that does not require the use of solvents. The coating provides unsurpassed strength and wear resistance for many years. The preparation of the compound consists in mixing the hardener and base in the proportions regulated by the instructions.

The InterEco company has been dealing with self-leveling polymeric floors for many years. The specialists of the company will help you to buy a self-leveling polymer floor according to your requirements. In the company's online store, you can purchase not only polymer self-leveling floors, but also other alternative coatings.

Alternative floor coverings.

Industrial floors are used at industrial and general facilities and are concrete bases protected by seamless polymer coatings.

There are the following types of industrial floors:

Concrete floors - their installation is necessary in cases where there is still no even concrete base or there is an old one that has become unusable.
Polymer cement floors - used to level uneven concrete floors.
Polymer self-leveling floors, coatings and impregnations - protect the base from the effects of adverse factors such as mechanical shock, vibration and chemical loads. Serve as a decorative cover.

The price of industrial floors depends on a number of factors:

Room area
Availability, condition and grade strength of the base
operational requirements

concrete floors

- is the basis of any floor, provides thermal insulation, waterproofing and sound insulation. It can be of different brand strength, the most common is M300. However, the higher this figure, the less will be the consumption of materials for the installation of the final protective coating.

Topping - applied to a freshly laid concrete screed to strengthen the top layer of concrete. Topping consists of a mixture of Portland cement with the addition of pigments, quartz or corundum material, which is rubbed into the concrete using troweling equipment until a smooth polished surface is obtained. For complete fixing and sealing after grouting, the surface is treated with soil and after the entire structure has dried, the topping becomes part of the base.

Polymer cement floors

If you already have a rough, uneven concrete base and need to be leveled, then coatings are performed. They are the most durable and wear-resistant among all industrial floors, provide high strength, impact resistance, wear resistance, chemical resistance.

If you need to protect the floor from excessive loads, quartz sand is added to polymeric materials. Sand takes on most of the loads, evenly distributing them over the surface. This technology of the self-leveling floor device is called a quartz-filled coating.

Self-leveling floors and coatings

They protect industrial floors from destruction, exposure to aggressive media: water, oils, acids and alkalis, strengthen the base, increase its service life, give aesthetic properties, remove dust from the surface. Performed on a prepared, flat concrete surface. Epoxy or polyurethane compositions are used as materials for their device.

The most popular are the following:

If necessary, any polymer coating can be given special properties, i.e. make it anti-static, anti-slip or non-sparking.

How to choose?

On our website, you can choose the floor yourself in 1 minute, taking into account the specified factors and get a cost estimate for your object.

To do this, click on the object with the appropriate name in the picture above and answer simple questions regarding the conditions of its operation. The system will select the most suitable option, materials, stages of work for its device and calculate the cost.

If you have any additional questions, please contact us by phone numbers listed on the website.

When inspecting your object, by prior arrangement, it is possible to apply a trial plot free of charge for quality testing. All materials are certified. The work is guaranteed.

Industrial self-leveling floors are a popular material that allows you to make a floor covering of high strength and wear resistance. The formed surface will be able to successfully endure high operational loads, it is not covered with cracks and does not contribute to the formation of dust. Bulk floors will be an excellent solution for warehouses and industrial premises. They will be able to withstand round-the-clock movement on the surface of loaders and stackers.

Advantages of industrial self-leveling floors

The heads of many enterprises in the construction or repair of workshops want to buy industrial self-leveling floors, since they have the following advantages:

Biological resistance - the floor surface does not promote the spread of bacteria and other microorganisms, so the materials are widely used in the food industry, shops and medical institutions.
No seams after production.
High tightness - the surface can be easily washed with water.
Elasticity - the material is able to penetrate into cracks in the base base with a thickness of less than a millimeter; during operation, they are not afraid of high vibration loads.
Thermal resistance - self-leveling industrial floors can be successfully installed in freezers, where the temperature is always negative. Coatings are not afraid of cleaning with hot water, accidentally spilled boiling water will not spoil them.
Aesthetic appeal - self-leveling floors allow you to get a surface of almost any color, they are perfectly smooth, which increases the decorative effect of the coating.
Environmental safety - after manufacturing, self-leveling floors do not pose any harm to humans. They can be installed in warehouses that are used to store food products, as well as in children's institutions. Surfaces can be quickly cleaned with special washers.
Impact resistance - coatings successfully endure shock loads. Vibrations from machine tools, moving forklifts, falling heavy objects - none of the above will damage the surface of an industrial floor.
Fire safety - in case of impact on the surface with metal objects, sparks do not occur. Self-leveling coatings can be successfully installed in testing laboratories, oil depots and other explosive sites.
Chemical resistance - self-leveling floors are not afraid of the effects of active substances and solvents, which are used to remove stubborn dirt.

Types of industrial self-leveling floors

The whole variety of materials can be divided into polyurethane and epoxy coatings. Products of the first type are made from a liquid with a low viscosity, as a result, the materials can well impregnate mineral surfaces and are easily applied to them. When the filling is done, the composition itself will harden under the action of air. Installation work can be carried out at negative temperatures, up to -20°C.

Epoxy industrial self-leveling floors are affordable. A feature of the materials is the presence of resins in their composition, they are used in different rooms. The compositions are known for high adhesion and chemical resistance, after complete curing they acquire excellent hardness. Epoxy surfaces are inferior to polyurethane in elasticity, faced with constant shock loads, they can crack. Some types of coatings successfully tolerate low temperatures.

The Slavdom company offers a wide choice of industrial self-leveling floors. Our catalog contains products of leading Russian and European brands. You can get to know her better by visiting one of the company's offices. They are conveniently located in Moscow and St. Petersburg. After the purchase, the goods can be received at the warehouse or wait for their delivery to the specified address. Our experts will help you choose the best type of industrial floors for your purpose.

Industrial self-leveling floors are characterized by high strength, absence of cracks, dust-freeness and other characteristics that heavy-duty coatings should have. Particularly stringent requirements for such floors are imposed in warehouses where stackers with low traffic and a maximum lifting height of up to 8 meters are used for work.

Advantages of self-leveling floors

Today, polymer floors are one of the few types of coatings that are seamless. Cast materials have a high degree of resistance to abrasion, which is typical for various warehouse or industrial premises due to their functionality.

First of all, the trouble is caused by grains of dust and dirt that fall on the floor from the wheels of equipment or workers' shoes. Numerous tests have shown that the self-leveling floor can last a long time.

In this case, the service life depends on the degree of impact on the surface:

With low wear in production - up to 140 years.
Average degree of abrasion from mechanical loads - up to 80 years.
With heavy wear, the coating can be used up to 50 years.

Performance characteristics

The positive properties of the self-leveling floor are as follows:

It has no seams when finished.
Does not promote the spread of bacteria and harmful organisms. Therefore, it is used in medical institutions or shops.
The floors are absolutely hermetic, and they can be washed with water, pouring it over the surface in any quantity, which cannot be said about other types of finishes.

Performance

Warehouse space

The technical characteristics of such a coating include:

impact resistance;
elasticity;
thermal resistance;
fire safety;
environmental friendliness.

impact resistance

The polymeric industrial floor has a high impact resistance. They come to the surface when heavy objects fall, machine tools and other industrial equipment vibrate, as well as shear forces when carts on plastic or rubber wheels move along the floor.

As a striking example, we can cite the premises of a modern printing house, where there are all the listed types of influence. And it must be said that industrial floors withstand such tests with firmness.

Elasticity

The self-leveling flooring technology makes it possible to bridge small cracks up to 1 mm wide in the underlying base. In addition, such floors perfectly "work" in the mode of vibration exposure.

To a greater extent, these qualities are possessed by epoxy-urethane or polyurethane materials.

Thermal shock resistance

Parking

What can be said about this characteristic of the self-leveling floor? For example, they “feel” great in freezers, where a negative temperature is constantly maintained. They are not at all afraid of spilled boiling water or cleaning with hot water.

They have found wide application not only in warehouses. Very often they are used for laying on industrial and automobile sites, in medical institutions and offices. The polymer floor can be made in almost any color scheme. And the absolute smoothness of the surface gives it additional decorative qualities.

Environmental friendliness of the coating

Bulk floors are absolutely harmless in finished form. They are allowed to be laid in children's institutions and warehouses with food products. As a rule, in such places the question of quick cleaning with special washing machines often arises. And here, such a floor covering simply has no equal because of its absolute smoothness. Cleaning is fast and efficient.

In addition, the high resistance to chemicals allows the use of solvents and active agents to remove heavy soiling from the floor surface.

fire safety

Experts recognize this characteristic due to the absence of sparks from possible impacts of metal objects against each other. Therefore, such floors can be safely used in explosive industries, for example, oil depots, testing laboratories, etc.

Factory floor

When finished, an industrial floor is a surface with very little fire propagation capability. It also has moderate toxicity during combustion. Therefore, it is often used as a coating on possible fire escape routes - in industrial and residential buildings, underground parking lots and other places.

Today, industrial flooring is presented on the market with a variety of options. These are widely used epoxy, polyurethane, acrylic floors, as well as coatings based on polyester resin.

Without exception, all materials have excellent performance and presentable appearance. As a rule, after installation they do not require additional processing. Indeed, thanks to the technology of their device, the surface is smooth and even.

Types of bulk coatings

Depending on the degree of filling, the coatings are divided into three types.

Thin-layer

These are low-filled floors, having a finished thickness of up to 0.5 millimeters. They can have both tinted and colorless composition. They are used in the form of a coating that maximally protects the surface from dust accumulation and gives it a decorative look. In addition, a thin-layer self-leveling floor is a good protection for concrete and other bases from the destructive effects of an aggressive environment.

It is a relatively inexpensive material due to its small thickness. Therefore, it is not worth counting on the long-term maintenance-free use of such coatings. But again, due to the low cost, they can be updated periodically.

Self-levelling

food industry

Their working thickness ranges from 1 to 4 mm. The degree of filling can also be different and, depending on the amount of resin and filler fractions, is up to 30–50% of the total mass.

Such coatings are made from a pigmented mixture of resin and non-tinted fillers. After pouring, they form a smooth or matte surface.

These compositions differ in the following properties:

long-term operation
decorative, to give which the bulk layer is sprinkled with colored quartz sand

Depending on the thickness, such self-levelling coatings can perfectly hide all the unevenness of the base.

highly filled

The thickness of such coatings in finished form is from 4 to 8 mm. The degree of filling by weight is about 50%. These floors are made from a mixture of pigmented resins and colored sand. Smoothing the surface is carried out with special spatulas or trowelling mechanisms.

Such floors are most resistant to mechanical damage and abrasive influences. After application, they reliably hide all the irregularities of the subfloor. They are used in halls with high traffic, the passage of forklifts and trolleys with cargo.

Warehouse space

When choosing the optimal type of coating, they are primarily guided by the intended mode of operation in the room. The most important condition when choosing is the creation of a high-quality coating that meets all operating standards.

The positive characteristics of all of the above coatings, of course, matter. But in order to fully comply with the required standards, careful preparation of the base substrate is necessary before laying industrial polymer floors. It also requires compliance with the laying technology.

Therefore, it is very important to entrust this matter to specialists. Only in this case, you can count on the preservation of all the parameters declared by the manufacturer.

Characteristics of mixtures by composition

Epoxy

Materials with the presence of resins in the composition are well known and are widely used when laying in various rooms. They are chemically resistant, have high adhesion to surfaces, and are also distinguished by the special hardness of the finished base. But they are not very elastic, therefore, under constant shock loads, their surface may crack. Also, some epoxy coatings do not tolerate low temperature exposure very well.

Despite the small disadvantages, they will perfectly protect the surface from moderate mechanical shocks, the movement of loading mechanisms, and the impact of spilled oil or gasoline on the surface. Admixtures of special components in epoxy compositions give them additional antistatic or acid resistance.

Polyurethane

Finishing self-leveling rover

These floors are made from a low viscosity liquid, which provides them with ease of application and an increased degree of impregnation of mineral surfaces. After pouring, hardening occurs due to the natural action of air. The combination of characteristics such as hygiene, elasticity, wear resistance and a variety of decor allows the use of polyurethane coatings in the widest range.

The technologies used in their manufacture make it possible to carry out laying work in the shortest possible time. The quality of the application is ensured by complete visual control of the coating. Laying work can be carried out even at temperatures below -20 degrees.

Filling care

As the most used part of the premises, floors require constant maintenance. The choice of the necessary procedures depends on the type of material laid and the degree of stress exerted on it. Here you need to forget about the old way of "buckets and rags." In the case of such coatings, it will not give a special result, and they will quickly fade, losing their decorative qualities.

Such floors require special care. The intensity and frequency of cleaning is determined by the degree of contamination. At the same time, special attention is paid to places with the most intense load.

Additional care will be the organization of the drainage system and drains. Such work is carried out at the stage of floor planning. For better protection of the decorative layer, primary care will be especially important. It involves the application of thin protective films that prevent scratches on the surface.

Floor covering with high mechanical loads

But still, during operation, it can wear out, and it will have to be restored. Such work is carried out only after removing the old layer and preparing the base. If necessary, these procedures are performed every 6 months. But maybe more often.

A strong cleaner solution is used to remove the layer. After applying to the surface and keeping it for 10 minutes, the old layer is easily removed with a brush or a regular mop. After that, the surface is washed with clean water. Then, when the base is completely dry, a new coating is applied to it.

Oil stains and heel marks can also be removed with this product. Only in this case it should not be left for more than 3 minutes to prevent absorption.

Excellent results in thorough and intermediate cleaning are obtained by using double-brush washers. To clean polymer coatings, periodic wet cleaning is recommended. To preserve the gloss, the surface is polished with special brushes.

Conclusion

In general, industrial self-leveling floors are ideal for laying in industrial premises. Proper selection of material and its installation in compliance with all technological standards allows you to operate such a floor for a long time without repair.

Semyon Knyazev

External beauties of floors in production shops are usually taken out of the brackets of repair requirements - industrial self-leveling floors allow construction to be carried out according to a full-fledged formula of reliability, aesthetics and durability.

Self-leveling floor for industrial premises - features and specifications

Separately, it is worth mentioning that when any metal object falls on such a coating, sparks are not struck. Such a quality is in demand in industries with strict fire and explosion safety standards - ordinary concrete can become a source of a fatal accident after you drop a wrench on it.

The disadvantages of industrial self-leveling floors include their high cost and difficult pouring technology. In fact, the floor is settled on a ready-made concrete coating, fresh screed and other reliable finishes. Often, business leaders save on expensive topcoat, justifying the proverb “The miser pays twice” by personal example.

Varieties of liquid floors for industrial purposes

For the required parameters of strength, elasticity, resistance and durability, industrial floors are produced with the addition of polymer additives. According to the degree of polymer concentration in the total volume of the mixture and the poured thickness, the coatings are divided into three large groups:

Thin or thin layers. They are used to protect concrete (rarely cement and polymer-cement) floors from dust and moderate loads. Their thickness does not exceed 1 mm, which greatly facilitates the cost of pouring. However, the coating does not mask surface defects (quite the contrary), and the typical load is limited to cargo non-self-propelled carts weighing up to 500 kg;
Leveling floors with a thickness of 1 to 4 mm. They form a monolithic surface of a glossy or matte shade, well hide defects in the base, withstand significant mechanical loads. Relevant for heavy traffic of forklifts and periodic passage of vehicles weighing up to several tons.
Polymeric floors of high filling. The most expensive and most resistant type of coatings for industrial enterprises, with a pour thickness of 4-8 millimeters. A high concentration of expensive polymers will make it possible to use such mixtures to protect any coatings from very significant loads.

It is better to entrust the selection of the optimal type of polymer mixture to specialists. As well as the filling of such a floor. Often, a premium mix (under specific production conditions) will be no better than a leveling floor – and the cost and labor savings will be tangible.

Industrial screeds – technology determined by the foundation

Industrial self-leveling polymer floors in a diluted form are a flowing liquid and are well absorbed into the base. They are not exposed to peeling and the effects of any "chemistry", indifferent to the vagaries of the weather and high temperatures and look great due to the seamless appearance. The basis for the application of such compositions can serve as:

Standard concrete, mosaic slabs. When pouring, it is enough to clean the floors from any debris, dust and moisture;
The concrete is hardened. The top layer of such a base needs to be shot blasted for reliable adhesion to the polymer mixture;
Fiberized concrete. The probability of fiber “floating” after shot blasting makes it necessary to subject such a substrate to additional annealing and mechanical cleaning;
Old screed floors. Due to the wide variety of mixtures available, the previous layer must be removed with an abrasive tool (if it is deep, a few millimeters of abrasive stripping is sufficient). After that, pouring is carried out on a test site - in the absence of swelling, cracks, etc. within a few days, you can fill the entire floor;
Gypsum and anhydrite floors allow the application of high-strength mixtures, but under very specific conditions. Firstly, the foundation itself will not be strong enough. Secondly, it will require constant ventilation, which is very difficult for extended industrial floors. Gypsum and / or anhydrite layer before using self-leveling floors, it is desirable to remove to the concrete base.

Self-leveling industrial floor

The main stages of pouring high-strength polymer-based industrial floors and the conditions for the success of the entire repair are as follows:

Fresh concrete or base screed should harden qualitatively - that is, within a few weeks (or even a month). Do not trust the high-speed advertising promise of unscrupulous concrete producers - with a weak exposure of the base, self-leveling floors will never be strong and durable;
In various places in the room, it is worthwhile to measure the strength and moisture content of the base. The presence of oil, grease, dust, dirt and any deposits that prevent reliable adhesion of the polymer mixture and the concrete base is strictly prohibited;
Work must be carried out at moderate humidity (up to 70%) and at a positive temperature. In the temperature range from +12 ˚C to +22 ˚C, the contact of the poured mixture with the base is optimal. Repair in conditions of frost or Central Asian heat is theoretically possible, but laborious and less reliable;
Cracks and potholes in the concrete base are pre-primed and sealed with mortar - it is simply unprofitable to spend an expensive polymer on them. Deep tile joints and joints are glued with fiberglass and carefully sprinkled on top with a thin layer of quartz sand. Before pouring, excess sand is removed with a vacuum cleaner;
A primer is applied to the leveled surface. Often it is kneaded together with quartz sand for greater roughness of the base;
A day after priming, the floors are poured. With its significant depth, the floor is painted during the second stage, when a thin finishing layer with pigment is poured onto the already applied coating;

With a frequency of 3 to 6 meters, damper joints are cut through the entire depth of the monolithic floors (depending on the manufacturer's recommendations). Otherwise, the polymer coating will crack and deform during use. The seams are sealed last with a primer, a special sealing cord and sealing compounds.

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