Crushed-stone mastic asphalt concrete laying technology. Crushed-stone-mastic asphalt concrete. List of normative documents, references to which are used in this standard

INTERSTATE STANDARD

ASPHALT CONCRETE MIXTURES
AND ASPHALT CONCRETE
STONE AND MASTIC

TECHNICAL CONDITIONS

INTERSTATE SCIENTIFIC AND TECHNICAL COMMISSION
ON STANDARDIZATION, TECHNICAL REGULATION
AND CERTIFICATIONS IN CONSTRUCTION (MNTKS)

MOSCOW

Foreword

1 DEVELOPED BY FSUE Soyuzdornii, Transstroy Corporation and the Office of Technical Regulation, Standardization and Certification in Construction and Housing and Public Utilities of Gosstroy of Russia

INTRODUCED by Gosstroy of Russia

2 ADOPTED by the Interstate Scientific and Technical Commission for Standardization, Technical Regulation and Certification in Construction (ISTCS) on October 17, 2002

State name

Name of the public administration body for construction

The Republic of Azerbaijan

Gosstroy of the Republic of Azerbaijan

Republic of Armenia

Ministry of Urban Development of the Republic of Armenia

The Republic of Kazakhstan

Kazstroykomitet of the Republic of Kazakhstan

Republic of Kyrgyzstan

State Commission for Architecture and Construction under the Government of the Kyrgyz Republic

The Republic of Moldova

Ministry of Ecology, Construction and Development of the Territory of the Republic of Moldova

The Russian Federation

Gosstroy of Russia

The Republic of Tajikistan

Komarchstroy of the Republic of Tajikistan

The Republic of Uzbekistan

Goskomarchitektstroy of the Republic of Uzbekistan

3 INTRODUCED FOR THE FIRST TIME

4 This standard takes into account the main provisions of international ISO standards [, ], European standard pr EN 13108-6, Finnish Asphalt Norm 2000 and German Technical Directives ZTV Asphalt - StB 02

5 INTRODUCED since May 1, 2003 as a state standard Russian Federation Decree of the Gosstroy of Russia dated April 5, 2003 No. 33

Introduction date 2003-05-01

1 area of ​​use

This standard applies to hot crushed stone mastic asphalt mixes and crushed stone mastic asphalt concrete used for the construction of the upper layers of pavements of roads, airfields, city streets and squares.

The requirements set out in sections , , and are mandatory.

2 Normative references

The list of interstate standards, references to which are used in this standard, is given in the Appendix.

3 Definitions

For the purposes of this International Standard, the following terms apply with their respective definitions.

Crushed stone-mastic asphalt mix (ShMAS) - a rationally selected mixture of mineral materials (crushed stone, sand from crushing screenings and mineral powder), road bitumen (with or without polymeric or other additives) and a stabilizing additive, taken in certain proportions and mixed in a heated state.

Crushed-stone-mastic asphalt concrete (ShMA) - compacted crushed-stone-mastic asphalt-concrete mixture.

Stabilizing additive - a substance that has a stabilizing effect on SMAS and ensures its resistance to delamination.

4 Main parameters and types

Crushed-stone-mastic asphalt concrete mixtures (hereinafter referred to as mixtures) and crushed-stone-mastic asphalt concrete (hereinafter referred to as asphalt concrete), depending on the fineness of the crushed stone used, are divided into types:

ShMA-20 - with the largest grain size up to 20 mm;

ShMA-15 - »»»»» 15 mm;

Shchma-10 - »»»»»10 mm.

5 Technical requirements

5.1 Mixtures must be manufactured in accordance with the requirements of this standard according to the technological documentation approved in the prescribed manner by the manufacturer.

5.2 Grain compositions of the mineral part of mixtures and asphalt concretes must correspond to those indicated in the table.

Table 1

Percent by weight

5.10.4 As a stabilizing additive, cellulose fiber or special granules based on it are used, which must comply with the requirements of the manufacturer's technical documentation.

Cellulose fiber should have a ribbon structure of threads with a length of 0.1 mm to 2.0 mm. The fiber must be uniform and free of bundles, accumulations of non-crushed material and foreign inclusions. In terms of physical and mechanical properties, cellulose fiber must correspond to the values ​​\u200b\u200bspecified in the table.

Table 4

___________

* On the territory of the Russian Federation, GOST R 52129 applies.

(Amendment dated February 18, 2004).

7.6 Moisture and heat resistance of the fiber are determined according to the annex of this standard.

8 Transportation

8.1 Mixtures are transported to the place of laying by cars in closed bodies, accompanying each car with transport documentation.

8.2 Distance and time of transportation limit allowable temperatures mixtures during shipment and laying according to the table.

9 Instructions for use

9.1 The device of pavements from crushed stone-mastic asphalt concrete mixture should be carried out in accordance with technological regulations approved in the prescribed manner.

9.2 Compaction of crushed-stone-mastic asphalt concrete is controlled by indicators of residual porosity or water saturation of the samples, which are taken not earlier than one day after the installation of the top layer of the coating.

10 Manufacturer's warranties

The manufacturer guarantees the compliance of the produced mixture in terms of temperature, composition and physical and mechanical properties with the requirements of this standard, subject to the rules for its transportation and laying in the coating.

APPENDIX A
(reference)

Scroll normative documents, references to which are used in this standard

GOST 3344-83 Crushed stone and slag sand for road construction. Specifications

GOST 8267-93 Crushed stone and gravel from dense rocks for construction works. Specifications

GOST 8269.0-97 Crushed stone and gravel from dense rocks and industrial waste for construction work. Methods of physical and mechanical tests

GOST 8735-88 Sand for construction work. Test Methods

GOST 8736-93 Sand for construction work. Specifications

GOST 11501-78 Petroleum bitumen. Method for determining the depth of penetration of the needle

GOST 11505-75 Petroleum bitumen. Tensile test method

GOST 11506-73 Petroleum bitumen. Ring and ball softening point method

GOST 11507-78 Petroleum bitumen. Fraass brittleness method

GOST 12784-78 * Mineral powder for asphalt mixes. Test Methods

GOST 12801-98 Materials based on organic binders for road and airfield construction. Test Methods

GOST 16557-78 * Mineral powder for asphalt mixes. Specifications

GOST 22245-90 Viscous oil road bitumen. Specifications

GOST 23932-90 Laboratory glassware and equipment. General specifications

GOST 24104-2001 Laboratory balance. General technical requirements

GOST 30108-94 Construction materials and products. Determination of specific effective activity natural radionuclides

___________

* GOST R 52129-2003 Mineral powder for asphalt concrete and organo-mineral mixtures is valid on the territory of the Russian Federation. Specifications.

(Amendment dated February 18, 2004).

APPENDIX B
(recommended)

Recommendations for the design of crushed-stone-mastic asphalt concrete

B.1 Crushed-stone-mastic asphalt concrete ShMA-10

Table B.1 - The need for materials for the preparation of the mixture

Material

Crushed stone of fractions, mm:

5-10

60-70

10-15

15-20

Sand from crushing screenings

10-30

mineral powder

10-20

Bitumen or PMB

6,5-7,5

Stabilizing additive

0,2-0,5

Table B.2 - Used bituminous binders

Note

Table B.3 - Grain composition mineral part of ShMA-10

1,25

0,63

0,315

0,16

0,071

90-100

30-40

19-29

16-26

13-22

11-20

10-17

10-15

Figure B.1 - Grain composition of the mineral part of ShMA-10

Table B.4 - The device of the upper layers pavement from ShMA-10

B.2 Crushed-stone-mastic asphalt concrete ShMA-15

Table B.5 -

Material

The need for the material,% by weight

Crushed stone of fractions, mm:

5-10

10-15

15-20

Sand from crushing screenings

5-20

mineral powder

10-20

Bitumen or PMB

6,0-7,0

Stabilizing additive

0,2-0,5

Table B.6 - Used bituminous binders

Note - More viscous bitumens and PMBs are recommended for use on roads with higher traffic volumes.

Table B.7 - Grain composition of the mineral part of ShMA-15

1,25

0,63

0,315

0,16

0,071

90-100

40-60

25-35

18-28

15-25

12-22

10-20

9-16

9-14


Figure B.2 - Grain composition of the mineral part of ShMA-15

Table B.8 - The device of the upper layers of road surfaces from ShchMA-15

B.3 Crushed-stone-mastic asphalt concrete ShMA-20

Table B.9 - The need for materials for the preparation of the mixture

Material

The need for material,% by weight

Crushed stone of fractions, mm:

5-10

10-15

10-15

20-30

15-20

30-50

Sand from crushing screenings

5-15

mineral powder

10-20

Bitumen or PMB

5,5-6,0

Stabilizing additive

0,2-0,5

Table B.10 - Used bituminous binders

Note - More viscous bitumens and PMBs are recommended for use on roads with higher traffic volumes.

Table B.11 - Grain composition of the mineral part of ShMA-20

1,25

0,63

0,315

0,16

0,071

90-100

50-70

25-42

20-30

15-25

13-24

11-21

9-19

8-15

8-13


Figure B.3 - Grain composition of the mineral part of ShMA-20 with a capacity of 1000 cm 3, with a diameter of 10 cm.

Cover glasses.

Chemical mercury glass thermometer with a measurement range from 100 °C to 200 °C with a scale division value of not more than 1 °C.

Drying cabinet.

IN 2 The procedure for preparing for the test

Prepared crushed stone and mastic asphalt mix heated to the maximum temperature in accordance with the table and mix thoroughly. The drying cabinet is also heated to the specified temperature, which is maintained during the test period with a tolerance of ± 2 °C.

An empty beaker is weighed, placed in an oven and kept at the temperature indicated in the table for at least 10 minutes. Then the glass is put on the scales and 0.9-1.2 kg of the mixture is quickly placed in it, weighed and covered with a cover glass.

IN 3 Test procedure

A glass with the mixture is placed in an oven, where it is kept at maximum temperature indicated in the table for (60 ± 1) min. Then the beaker is taken out, the coverslip is removed from it and the mixture is removed by turning the beaker over (without shaking upside down) for (10 ± 1) s. After that, the glass is again placed on the bottom, cooled for 10 minutes and weighed together with the remains of the binder and the mixture adhering to its inner surface.

B.4 Processing of test results

Binder runoff AT, % by mass, determined by the formula

,(IN 1)

where g 1 , g 2 , g 3 - the mass of the glass, respectively, empty, with the mixture and after its removal, g.

The test result is taken as the arithmetic mean of two rounded to the second decimal place. parallel definitions. The discrepancy between the results of parallel tests should not exceed 0.05% in absolute value. In case of large discrepancies, the binder runoff is again determined and the data of four determinations are taken to calculate the arithmetic mean.

APPENDIX D
(mandatory)

Determination of moisture and heat resistance of fibers

The essence of the method is to determine the mass loss of the fiber at a given temperature and test time.

D.1 Means of control and auxiliary equipment

Rectangular metal trays size 20´ 10 ´ 2 cm

Drying cabinet with a thermostat that maintains the temperature with an accuracy of ±3 °C.

Mercury glass thermometer with a scale division of 1 °C.

Desiccator according to GOST 23932 with anhydrous calcium chloride.

Laboratory scales according to GOST 24104 of the 4th accuracy class.

D.2 Preparation for testing

Before testing, a fiber sample is placed on a sheet of paper and loosened by hand, removing lumps, if any, in the sample.

Thoroughly washed metal trays are placed for at least 30 minutes in an oven at a temperature of (105± 3) °C then cooled in a desiccator to room temperature.

D.3 Testing

When testing fibers, weighing is carried out with a permissible weighing error of 0.1% of the mass. Mass is determined in grams to the second decimal place.

The test is carried out in two trays. Each baking sheet prepared according to is weighed. From a fiber sample prepared according to , take two portions of (5 ± 1) g and pour into baking sheets, filling them evenly without compaction. The fiber trays are weighed and placed in an oven at (105 ± 3) °C to dry the fibers.

After 30 minutes, the trays with fibers are removed from the oven, placed in a desiccator, cooled to room temperature, weighed and placed back in the desiccator.

Trays with fibers dried in drying cabinet at a temperature of (105 ± 3) °C and cooled in a desiccator to room temperature, placed in an oven preheated to (220 ± 3) °C.

The temperature is controlled with a thermometer, the mercury tank of which is at the height of the baking sheets.

Since the temperature of the oven decreases when cold trays are placed, the time spent by the trays with fibers in the oven is counted from the moment the set temperature is reached.

Baking trays with fibers are kept in an oven at a temperature of (220 ± 3) ° C for 5 minutes.

After the holding time has elapsed, the trays with fibers are removed from the oven, placed in a desiccator, cooled to room temperature and weighed.

D.4 Processing of results

Fiber moistureW, %, determined by the formula

,(D.1)

where g 1 - pan weight, g;

g 2 - weight of the baking sheet with fibers, g;

g 3 - weight of the baking sheet with fibers after drying in an oven, g.

Thermal resistance of fibers T in, %, determined by the formula

,(D.2)

where g 4 - weight of the baking sheet with fibers after keeping in an oven at a temperature of (220 ± 3) ° C, g.

The discrepancy between the results of two parallel determinations should not be more than 0.5% (in absolute value). The result is taken as the arithmetic mean of the results of two parallel determinations, rounded to the first decimal place.

Bibliography

ISO/IEC Guide 2 Standardization and related activities. General vocabulary (Guidelines ISO/MEK 2 Standardization and related kinds of activities. General vocabulary)

ISO 3534.2-1993 Statistics. Dictionary and conventions. Part 2. Statistical quality control ( ISO 3534.2-1993 Statistics. Vocabulary and conventional symbols. Part 2. Statistical quality control)

prEN 13108-6 Draft European Standard for SMA (The draft European standard for SMA prEN 13108-6)

Finnish Asphalt Regulation 2000: PANKry Coating Advisory Committee, Helsinki (Finish Specifications for asphalt 2000: Advisory commission on pavements PANKry, Helsinki)

Additional technical instructions and recommendations for construction asphalt concrete coatings, Germany (Zusätzliche Technische Vertragbedingungen und Richtlinien für Fahrbahndecken aus Ashalt ZTV Asphalt-StB 02, Germany)

Radiation safety standards NRB-99

Key words: crushed stone-mastic asphalt concrete mixes, crushed stone-mastic asphalt concrete, pavements of roads and airfields

/ Crushed-stone-mastic asphalt concrete

General information about crushed-stone-mastic asphalt concrete (ShMA)

Crushed-stone-mastic asphalt concrete (ShMA)- compacted crushed-stone-mastic asphalt-concrete mix.

Crushed-stone-mastic asphalt mix (ShMAS)- artificial road building material, which is a mixture of mineral materials (crushed stone, sand from crushing screenings and mineral powder), bituminous binder and stabilizing additive.

Purpose and scope of SMA

The main purpose of crushed stone mastic asphalt is the construction of top layers of the road surface with a thickness of 3 to 6 cm. In some cases, when the road surface is in good condition, but still requires some improvement in surface performance (roughness, tire grip), - mastic asphalt can be used for thin-layer surface treatment.

The main field of application of crushed stone-mastic mixtures is the asphalting of motor roads of category I–III, city streets with heavy traffic, as well as high-speed highways with a high traffic load. In addition, the popularity of crushed-stone-mastic asphalt as a material for constructing runways and taxiways at airfields is growing every year.

Typical composition and production technology of crushed-stone-mastic asphalt

Crushed-stone-mastic asphalt concrete mixture includes 3 components:

  • mineral material (crushed stone, sand, mineral powder);
  • bitumen binder;
  • stabilizing additive;

Crushed stone (stone mineral material) forms the structural frame of the crushed stone-mastic mixture, and mastic fills the voids in the crushed stone frame (the volume of which is about 20%).

Mastic- asphalt binder, which is a mixture of sand, mineral powder, bituminous binder and stabilizing additive.

As mineral material when preparing a crushed stone-mastic mixture, crushed stone, sand, and also mineral powder are used.

  • rubble- the most important structural element crushed-stone-mastic asphalt concrete. It ensures the creation of a stable frame in the paving layer. The share of crushed stone in the total mass of SMA reaches 70–80%. To prepare the crushed stone-mastic mixture, fractionated crushed stone is used (the most popular fractions are 5–10 mm, 10–15 mm and 15–20 mm) with an improved (cubic) grain shape and high roughness. The content of flaky (lamellar) and needle-shaped grains should not be more than 15% of the total mass of crushed stone. In some cases, it is allowed to use crushed stone from metallurgical slags.
  • Sand used for the preparation of SMA, should be only from screenings of crushing rocks.
  • mineral powder used for the production of crushed stone-mastic mixtures, is similar to that used in the production of conventional asphalt mixtures. It is obtained from limestone, dolomite and other carbonate rocks.

As a bituminous binder in the preparation of crushed stone-mastic mixtures, viscous petroleum road bitumen with or without modifying additives, as well as polymer-bitumen binders (PBV) is used.

Stabilizing additive is an obligatory component of crushed-stone-mastic asphalt. It is required in order to hold the bituminous binder on the surface of the grains of the mineral material, thus preventing delamination that can occur during intermediate storage and transportation of the hot macadam-mastic mixture to the laying site. As a stabilizing additive, cellulose fibers or pressed granules of cellulose fibers, as well as polymer or mineral fibers are used. The most widely used are stabilizing additives for SMA based on cellulose fibers (VIATOP, TOPCEL, ANTROCEL, etc.).

Production technology of crushed stone-mastic asphalt concrete mix is similar to the preparation of conventional asphalt mixtures and is carried out in standard asphalt mixing plants, additionally equipped with a system for supplying a stabilizing additive.

Types of crushed stone-mastic asphalt concrete mixtures

According to the DSTU B.V.2.7-127:2015 in force in Ukraine “Asphalt concrete mixes and crushed stone-mastic asphalt concrete. Specifications”, depending on the crushed stone fraction, the following types of SMA are distinguished:

  • ShMA-20 ( largest size crushed stone grains up to 20 mm). It is used for the device of the upper layers of the road surface with a thickness of 4–6 cm.
  • ShMA-15 (... up to 15 mm). It is used for the device of the upper layers of the road surface with a thickness of 3–5 cm.
  • ShMA-10 (... up to 10 mm). It is used for the device of the upper layers of the road surface with a thickness of 2–4 cm.
  • ShMA-5 (... up to 5 mm). They can be used for thin-layer surface treatment of the road surface.
  • rShMA - crushed stone-mastic asphalt concrete mixtures based on a modified rubber-bitumen binder (in DSTU B.V.2.7-127: 2015 this species SMA is not defined).

European standards for crushed stone mastic asphalt (European standard for SMA prEN 13108-6) provide for the following types of it, depending on the fraction of crushed stone:

  • SMA 0/8 (with maximum size crushed stone grains up to 8 mm)
  • SMA 0/11 (… up to 11 mm)
  • SMA 0/16 (… up to 16 mm)
  • SMA 0/22 (... up to 22 mm)

In addition to these types, European standards allow the use of both smaller fractions (up to 4 mm) and larger fractions of crushed stone (up to 40 mm) in SMA.

Difference of ShchMAS from conventional asphalt mixes

Hot compacted macadam-mastic mixtures are an independent type of asphalt concrete mixtures. The main differences between SMA and conventional asphalt concrete include:

  • Increased content of crushed stone (20–30% more compared to type “A” asphalt concrete mixes)
  • Increased content of bituminous binder (from 5.5 to 8%)
  • Tighter tolerance for the size and shape of crushed stone
  • The presence of a stabilizing additive

The main advantages of crushed-stone-mastic asphalt concrete

Long-term practice of using crushed-stone-mastic asphalt in the road construction industry and a large number of tests carried out confirm it. high efficiency, economic feasibility and ease of use for the installation of the upper asphalt layers of the road surface. Today, in many developed countries, crushed-stone-mastic asphalt is becoming the main material used in the asphalting of high-speed roads, highways and runways of airfields. Its main advantages are:

  • Waterproof and frost resistant. They are achieved due to the high content of bituminous binder, as well as the low residual porosity in the compacted state.
  • High fatigue resistance. It is achieved due to the dispersed-reinforcing action of the stabilizing additive, as well as a high binder content and low residual porosity.
  • Increased shear stability. It is due to a higher, in comparison with standard asphalt concrete, static shear yield strength.
  • Low abrasion and resistance to the damaging effects of studded car tires. It is achieved through the use of crushed stone from durable rocks in the composition of the crushed stone-mastic mixture, as well as due to the high content of mastic (asphalt binder).
  • Roughness of the pavement and high frictional properties (the level of grip of the road surface with the wheels). Helps improve traffic safety Vehicle at high speeds.
  • Increased crack resistance. Although the degree of resistance of a crushed stone-mastic asphalt concrete pavement to thermal cracking depends to a greater extent on the composition of the crushed stone-mastic mixture, resistance to fatigue cracking is characteristic of all SMA.
  • Low noise level. SMA coatings differ more low level noise from traffic than conventional asphalt pavements (on average by 4–5 dB).

The combination of the above advantages of crushed-stone-mastic asphalt concrete can significantly increase the turnaround time of the road surface, improve comfort, quality and traffic safety.

The history of the creation of crushed-stone-mastic asphalt

Crushed stone mastic asphalt was developed in Germany in the 60s of the XX century. The increased intensity of rutting, the destruction of the road surface due to the increase in the number of vehicles, as well as the active use of studded car tires (also invented in the 60s), laid the foundation for the development and testing of a new road construction material.

On the initial stage to combat the destruction of asphalt pavements and increased rutting, the problems were solved by filling defective areas with special mastic, followed by powdering with crushed stone and compaction. Coating areas repaired in this way showed a high degree wear resistance. But the technology had a number of significant drawbacks, namely: the high cost of work and low productivity due to the large amount of manual labor.

To eliminate these shortcomings, it was decided to transfer the mixture preparation process to a stationary asphalt concrete plant. However, when transporting the crushed stone-mastic mixture prepared at the plant to the asphalting facility, another problem arose - mixture delamination (leakage of bituminous binder from the surface of the mineral filler).

The key to solving this problem was the use of a stabilizing additive based on cellulose fibers. The original patent for the idea of ​​using natural cellulose fibers as a stabilizing additive for crushed stone-mastic mixtures (preventing binder leakage) was issued on July 30, 1968 construction company Strabag SE.

Subsequently, during numerous tests, it was repeatedly confirmed that road surfaces paved with the use of crushed stone-mastic asphalt concrete mixtures have higher operational characteristics compared to conventional asphalt concrete. The logical result of this was that in 1984 in Germany the first standard was adopted for the use of SMA in the performance of work related to the asphalting of the upper layers of the road surface.

Currently, in many countries of the world, crushed-stone-mastic asphalt is widely used as a material for the upper protective layers of the road surface. Crushed stone-mastic mixtures are gradually replacing other types of asphalt concrete mixtures intended for the installation of protective and structural layers.

State standard for SMA in Ukraine

In Ukraine, the first standard for crushed stone mastic asphalt (DSTU B V.2.7-127:2006) was adopted in 2006. From August 10, 2015 by order No. 191 of the Ministry regional development, construction and housing and communal services of Ukraine put into effect new standard at ShchMAS and Shchma DSTU B.V.2.7-127:2015 “Asphalt concrete mixes and crushed stone-mastic asphalt concrete. Specifications".

The standard applies to hot crushed stone-mastic asphalt concrete mixes and crushed stone-mastic asphalt concrete, which are used for the installation of the upper layers of the pavement of roads, airfields, bridges, streets. settlements, squares, driveways, roads and sites of industrial enterprises.

Asphalt paving technology using crushed stone-mastic mixtures

The operational characteristics and durability of the SMA pavement largely depend on compliance with the rules and requirements for the transportation of crushed stone mastic asphalt to the work site, its laying and the quality of compaction.

  1. Transportation of SMA to the object. Delivery of hot crushed stone-mastic asphalt mix to the site should be carried out by dump trucks (if possible, equipped with a body heating system) with a protective waterproof awning that prevents the mixture from quickly cooling and moisture ingress.
  2. Preparation of the underlying layer. Before laying crushed-stone-mastic asphalt, the surface of the underlying layer is cleaned of dust and dirt, after which it is treated with liquid bitumen or bitumen emulsion (using an asphalt distributor). If the lower layer of the asphalt pavement has significant defects, then before laying the SMA, it is milled and a leveling layer of the asphalt concrete mixture is laid using the continuous asphalt paving method. In case of minor damage, patching is carried out.
  3. Schma laying. Asphalt paving works with the use of crushed stone-mastic asphalt concrete mixture must be carried out in dry weather, at an air temperature of at least 5 ° C in spring, and at least 10 ° C - in autumn. The thickness of the layer and the consumption of SMA during the construction of the upper layers of road surfaces are as follows:
    • ShMA-20 - thickness - 4–6 cm, mixture consumption - 100–150 kg / m 2
    • ShMA-15 - thickness -3–5 cm, mixture consumption - 75–125 kg / m 2
    • ShMA-10 - thickness - 2–4 cm, mixture consumption - 50–100 kg / m 2
    Asphalting is recommended using caterpillar asphalt pavers equipped with an automatic leveling and cross-slope system. Laying of crushed-stone-mastic asphalt is desirable to carry out on the entire width of the carriageway. To obtain the most even coverage, it is necessary to ensure the continuity of the laying of the SMA (using mobile loaders). The speed of laying the crushed stone-mastic mixture should be at least 2-3 meters per minute.
  4. Shchma seal. At the initial stage, the crushed-stone-mastic mixture is compacted by heavy static smooth-drum rollers with a linear load of 22 to 30 kg/cm 2 . It is not recommended to use vibratory rollers due to the high sensitivity of crushed stone mastic asphalt to overconsolidation. The compaction procedure should be carried out at as much high temperature mixtures. Light and medium asphalt rollers are not used at the initial stage of compaction. Due to the high probability of sticking of the mixture, the use of pneumatic wheeled rollers is excluded.

Possible defects associated with a violation of the technology of laying SMA

Failure to comply with and violation of the rules for transporting, laying and compacting the crushed stone-mastic mixture can lead to the following defects:

  • Protrusion of bituminous binder on the surface of the asphalt pavement. Occurs as a result of exceeding the norm of pouring bitumen emulsion or liquid bitumen when subpriming the underlying layer.
  • The appearance of small arcuate cracks. Occurs due to the low temperature of the mixture during its compaction.
  • The appearance of wide cracks. Occurs due to insufficient heating of the paver screed.
  • Insufficient shear resistance of asphalt concrete. Occurs when using a geogrid with an incorrectly selected cell size.

Prices for crushed stone-mastic asphalt and the cost of laying it

The production of a crushed stone-mastic mixture costs approximately 30-40% more than a conventional type A asphalt concrete mixture. The higher cost of SMA is due to the use more bituminous binder and high-quality crushed stone, as well as the use of expensive stabilizing additives (which are mostly imported). As of June 2015, the cost of one ton of macadam-mastic mix of the ShchMAS-10 brand with the addition of Likomont was UAH 2,049, and the cost of the most expensive fine-grained asphalt concrete mix of type A was UAH 1,480 (prices of PJSC Asphalt Concrete Plant, Almaty). Kyiv on 10.06.2015). Thus, the difference in price between conventional asphalt mix and SMA is 38%.

The cost of laying 1 m 2 of crushed stone mastic asphalt is on average 10–20% higher than the cost of asphalting with conventional fine-grained asphalt. The difference in price is due to the fact that the installation of SMA is more technologically advanced, qualified and laborious process than traditional asphalt paving. Thus, the difference in the price of 1 m 2 of ordinary asphalt concrete and a high-quality road surface from SMA can be 40–60% (30–40% is the difference in the price of the material and 10–20% is the difference in the cost of work).

Nevertheless, despite the high cost of the material itself and its laying, the use of crushed stone mastic asphalt is economically viable and justified, since SMA can be laid in a thinner layer and, at the same time, has a longer service life (2–3 times more than conventional asphalt concrete), which reduces the operating costs of maintaining the road.

Asphalting in Kyiv using crushed-stone-mastic asphalt

Installation of high-quality and durable crushed-stone-mastic road surfaces. The whole range of services for asphalting roads and small areas in Kyiv and Kyiv region. Efficiency and quality work at affordable prices.

90. Installation of coatings from crushed stone mastic asphalt concrete.

Features of laying and compaction of SMA.

SMA is an independent type of asphalt concrete, which, unlike other types of mixtures, provides both water resistance, shear resistance and roughness of the top layer of the coating. The residual porosity of the compacted SMA layer can be less than 1%, but at the same time, the shear resistance and roughness of the coating remain at a fairly high level.

The original specification of the material allows it to be laid thin layers, respectively, for 1 m 2 of the surface, a smaller amount of this high-quality asphalt concrete mixture is required. SMA becomes profitable, although it contains more expensive and high-quality materials.

PERFORMANCE PROPERTIES OF COATINGS FROM SMA

The fact that crushed-stone-mastic asphalt concrete mixtures are becoming more and more popular in technically developed countries is a consequence of the combination of high performance and durability of pavements made from them.

positive properties of crushed-stone-mastic asphalt concrete:

Shear resistance at high operating temperatures;

Rough surface texture and good grip on the car wheel;

High wear resistance, including the action of studded tires;

Waterproof;

Crack resistance during coating deformations and mechanical impacts of vehicles;

Aging resistance.

SMA mixtures are prepared by mixing crushed stone, sand from crushed screenings, mineral powder and bitumen, taken in a rationally selected ratio, in asphalt mixing plants in a heated state, with the obligatory introduction of stabilizing additives such as fibers or polymers. They are added to the mineral part or to bitumen in order to prevent the binder from running off during the storage of the mixture in storage bins and during transportation, as well as to increase the uniformity and improve the physical and mechanical properties of asphalt concrete.

1.3. Depending on the size of the crushed stone used, the mixtures are subdivided into the following types: ShchMA-10, Shchma-15 and Shchma-20 with a fraction size of up to 10, 15 and 20 mm, respectively.

Crushed stone-mastic asphalt concrete mixes contain about 70 - 80% crushed stone with an improved (cubic) grain shape, which creates a stable frame when the coating is compacted. The high content of limestone mineral powder (8 - 15%) and bituminous binder (not less than 5.5%) ensures a low level of voids in the compacted coating layer. To structure and stabilize the bituminous binder, it is recommended to introduce special stabilizing additives, such as fibers.

INSTALLATION AND COMPACTION OF THE MIXTURE

SMA mixtures should be laid on a pre-prepared base surface at an ambient temperature of at least 5 °C.

If necessary, they carry out patching, cutting and sanitizing cracks in the old asphalt concrete pavement, milling the surface to the design mark or laying a leveling layer of asphalt concrete.

To ensure adhesion, the surface of the lower layer is cleaned of dust and dirt with mechanical brushes, compressed air from a mobile compressor or other means, after which it is treated with an organic binder: bitumen emulsion or liquid bitumen.

6.2. Low-viscosity bitumen emulsions or liquid bitumen, preheated to operating temperature, are applied to the surface to be treated. The primer is distributed by an asphalt distributor with a bitumen consumption of 0.2 - 0.3 l/m 2 . The milled surface requires 1.5 times more bitumen emulsion.

6.3. The hot macadam/mastic mix is ​​laid and compacted as a standard mix with conventional asphalt pavers and smooth rollers. It is recommended that paving be carried out to the full width of the carriageway, if possible, using crawler-mounted asphalt pavers equipped with automatic cross-slope leveling systems. The number of pavers working at the same time depends on the total width of the pavement and the width of the compacting working bodies. Asphalt pavers during laying should be placed in a ledge at a distance of 10 - 30 m from each other, depending on weather conditions.

6.4. When laying a layer not to the full width, the technological grips must correspond to the technique used and ensure the minimum length of the “cold” longitudinal and transverse joints when mating the stacked strips.

6.5. Before the start of laying, the asphalt pavers are set to their original position and prepared for work according to the operating instructions:

The screed is placed on wooden blocks (starting blocks) parallel to the base to the height of the design layer thickness and compaction allowance of 5–10% (design layer thickness) and then heated to a temperature of 150 °C for 10–20 minutes, depending on weather conditions;

Set the angle of attack to the screed 2 - 3 degrees;

Set up an automatic system for ensuring evenness and cross slope;

Check the conformity of the length and height position of the distribution auger of the stacker with the geometric dimensions of the laid SMA layer (the distance from the lower edge of the auger blade to the base surface should be approximately half the layer thickness);

Adjust the mixture supply sensors that maintain a certain level of material at the ends of the screw distributor;

The operating mode of the tamper bar and vibrating plate is set: the stroke of the tamper bar should be 5 - 6 mm, the frequency of impacts of the tamper bar is about 1000 min -1, the vibration frequency of the vibrating plate is within 40 Hz.

6.6. After the passage of the asphalt paver, the surface of the laid SMA layer should not have cracks, pits, discontinuities or other defects.

6.7. To receive flat surface wear layer, it is necessary to ensure the continuity of laying the crushed stone-mastic mixture. The recommended paving speed is at least 2 - 3 m/min and depends on the supply of asphalt mix to asphalt pavers.

Asphalt concrete mixture must be evenly delivered to all simultaneously working pavers.

6.11. Particular attention must be paid to the device of "cold" longitudinal and transverse joints when mating the stacked strips. The transverse mates must be perpendicular to the axis of the road. The edges of the previously laid strip are cut off vertically and smeared with bitumen or bitumen emulsion. The cold transverse joint must be warmed up, the paver should be installed in such a way that the vibrating plate is above the edge of the previously laid coating layer, then fill the auger chamber with hot mix.

6.12. During the operation of one stacker, the length of the laying strip, which makes it possible to ensure good mating of adjacent strips, is assigned in the range from 50 to 200 m, depending on the cooling rate. When laying the wear layer in conjugated strips, the work is organized so that at the end of the shift the layer is laid over the entire width of the coating. When pairing the hot mixture layer with the edge of the cooled coating, it is advisable to heat the latter with linear infrared heaters.

6.13. For compaction of SMA layers, heavy smooth-roller rollers weighing 8–10 tons are most suitable, the steel rollers of which are wetted during rolling with soapy water, water-kerosene emulsion or water. It is not recommended to use rollers on pneumatic tires, since at high temperatures sticking of bulk SMA bitumen to the tire rubber is possible. Only at the final stage of compaction with well-heated tires is it possible to use them.

6.14. The laid SMA layer should be compacted at maximum temperature with heavy static smooth drum rollers, which should move in short patches at a speed of 5 - 6 km/h as close to the paver as possible.

6.15. In the presence of transverse mates and longitudinal "cold" joints, sealing should begin with them. To connect the layer with the “cold” strip, it is necessary that the roller make its first pass along the previously laid laying strip, overlapping the freshly laid layer to a width of 20–30 cm. "cold" strip on the compacted freshly laid layer of hot mix.

6.16. In the process of compaction, the rollers should move along the rolling strip by shuttle from its edges to the axis of the road, and then from the axis to the edges, overlapping each track by 20 - 30 cm. The first pass must be started, stepping back from the edge of the coating by 10 cm. the passage of the rink along the entire length of the strip. The rolling scheme should provide uniform compaction across the entire width of the rolled sheet, which is achieved by the same number of roller passes along one track.

6.17. In the case of covering with mating strips, when compacting the first strip, it is necessary to ensure that the rollers of the roller are at a distance of at least 10 cm from the mating edge. When compacting the second strip, the first passes of the roller should be carried out along the longitudinal interface with the previously laid strip.

6.18. Compacting the SMA layer with a roller with vibration turned on is not recommended, and at a temperature of the crushed stone-mastic mixture below 100 ° C, laying the mixture on a rigid base, and also arranging thin layers of SMA is prohibited. Layers of increased thickness are allowed to be compacted with vibration only at a sufficiently high temperature of the mixture after one pass along one track of a smooth-roller roller of static action. For effective compaction, 1 - 2 passes are sufficient.

6.19. It is very important to carry out rapid densification of SMA at temperatures not lower than 80 °C, especially when laying thin layers of coatings, since their cooling occurs faster. Behind one asphalt paver, as a rule, there should be two heavy smooth-drum rollers of static action. The required degree of compaction of the SMA layer is usually achieved in 4 passes of the roller along one track.

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Engineering Communication 34
Equipment, tools, machines 172
Other 106
Construction, reconstruction, repair 212
Technical security equipment 8
Construction management 11
Energy efficient and environmental technologies 8
The dream of Russian road builders is to build roads with asphalt concrete pavement, meeting all the requirements for durability, evenness, roughness (adhesion coefficient) - it seems to be becoming a reality. The basis for this is the introduction into the domestic road construction crushed-stone-mastic asphalt concrete (ShMA). This material was developed in Germany in the 1960s and is now widely used in many countries in the construction of top layers of road surfaces. Foreign standards provide for more than 10 brands of hot mixes ShchMA - depending on the maximum fineness of the crushed stone used. In Russia, according to those developed at FSUE Soyuzdornia specifications(TU-5718.030.01393697-99) mixes ShMA-10, ShchMA-15 and Shchma-20 are regulated, which are prepared on the basis of crushed stone with a particle size of up to 10, 15 and 20 mm. These mixtures are intended for the device of the upper layers of the coating with a thickness of 3 to 6 cm.

But what is SMA and why is it good? The grain composition of SMA includes a high content of fractionated crushed stone (70-80% by weight) with an improved (cubic) shape of grains in order to create the most stable mineral core in the compacted coating layer. The shear resistance of the SMA coating, which characterizes the resistance to rutting, is provided mainly by the required value of the coefficient of internal friction. Therefore, in the sandy part of the mixture, only sand from rock crushing screenings is used, since natural sand reduces the coefficient of internal friction. In addition, the high content of the coarse fraction stone material in ShMA allows you to get a rough surface of the coating and provide the required values ​​of the coefficient of adhesion of the wheel with the coating.

Curves of grain compositions of the mineral part of SMA deviate significantly from the curves of dense mixtures (Fig. 1).

The next feature of SMA is the increased content of bitumen (5.5 - 7.5%) compared to traditional hot mixes. A large number of binder prevents the penetration of moisture into the layer, increases resistance to aging, water-frost resistance, crack resistance and, ultimately, significantly increases the durability of the coating. In some foreign countries The service life of SMA coatings is more than 20 years. However, the increased content of the bituminous binder in the mixture must be stabilized, that is, to prevent its delamination and runoff from the surface of the crushed stone grains at high process temperatures preparation, storage, transportation and installation. This problem is easily solved by introducing a stabilizing additive into the mixture, such as cellulose fiber.

In 2000-2001, about 200 thousand m2 of SMA coatings were laid in Russia in the order of production and pilot implementation. The main volume of implementation was carried out during the construction highway"Don" on the section of the Moscow Ring Road - Kashira, where first at 118 - 119 km, and then from 95 to 105 km it was laid upper layer coatings from SMA-15 and SMA-20. As a result of the installation of the coating, which was carried out by ZAO SSU Asfalt, OAO Tsentrodorstroy, the technologies for preparing, laying and compacting mixtures from SMA were worked out.

Crushed-stone-mastic asphalt concrete was prepared in mixing plants periodical action firms "AMMANN" and "TELTOMAT" (Germany) with a capacity of 300 and 240 t / h, respectively, by mixing crushed stone, sand from crushing screenings, mineral powder and bitumen in a heated state, as well as a stabilizing additive in the form of bitumen impregnated and compressed fiber granules cellulose. Stabilizing additives were introduced into the ABZ mixer on heated stone material ds or together with mineral powder, producing "dry" mixing for 15-20 seconds. During the subsequent mixing of the mixture with bitumen, the stabilizing additive is evenly distributed in the volume of the asphalt binder.

The stabilizer introduced into the mixer was dosed manually. However, to reduce the likelihood of error and reduce labor intensity, the required amount of stabilizing additive from 0.2 to 0.45% or 2.0-4.5 kg per 1 ton of the mixture must be dosed with an allowable error of + 5%, using special dosing systems of volumetric or weight type . Dosing of the stabilizer can be done automatically from a silo or container. When using a volumetric dosing system (Fig. 2), the stabilizing additive from a container or silo tower with a volume of 3 - 4 m3 enters a pneumatic conveyor through a rotary dosing device and is fed into a cyclone with a built-in feed funnel and material presence sensor. Further, the additive enters the material supply pipeline to the mixer through the automatic outlet valve.

The weight dosing system (Fig. 3) differs from the volume dosing system in that the additive from the container or silo tower is first fed into the weight hopper with the help of a screw conveyor, where it is dosed, and only then enters the pneumatic conveyor pipeline.

The further flow of the material is similar to the volumetric dosing system. In both dosing systems, a material passage control sensor is mounted at the bottom of the container or silo, which automatically turns on a vibrator mounted on the lower inclined wall of the container or silo in the event of a possible lack of material. The vibrator encourages the additive to move in the container or silo if it hangs. Another option for dosing the stabilizer is to use the old asphalt concrete supply line to the mixer, which is standard equipment on modern mixing plants.

The specificity of the TIMA mix is, in particular, a higher cooking temperature compared to conventional asphalt mixes. This is due to the temperature sensitivity of the mixture and the fact that SMA is laid mainly in thin layers that are prone to rapid cooling.

The prepared asphalt mix from the mixer was reloaded into storage bins and then into the bodies of dump trucks to transport it to the place of laying. The use of storage bins as a temporary warehouse for storing SMA mixtures made it possible to ensure the rhythm of their release, regardless of the presence of vehicles, changes in laying modes, as well as reduce the time for loading vehicles and increase the productivity of the asphalt plant. However, work experience has shown that the storage time of the SMA mixture in the bunker should not exceed 0.5 hours.

The problem with traditional hot mix asphalt is the tendency to segregate at all technological stages. In this regard, it should be noted that the mixtures of SMA showed no signs of segregation during preparation, storage, transportation and laying.

Transportation of SMA mixtures to the place of laying was carried out by heavy dump trucks equipped with awnings to prevent mixtures from cooling. The thermal insulation of the mixture was given great importance, since its temperature at the time of unloading into the bunker of the asphalt paver should not be lower than 150°C.

The preparatory work before laying the top layer of the coating consisted of the usual set of operations: leveling, cleaning and priming the surface of the underlying layer. Particular attention was paid to ensuring adhesion between the layers. Due to the increased bitumen content in SMA, bitumen overrun in the binder layer is unacceptable. The bitumen emulsion was applied to the prepared surface of the lower coating layer with an asphalt distributor with a consumption rate of 0.2-0.3 l/m2. When applying the emulsion to the milled surface, its rate increased by 1.5 times.

The technology of laying and compacting mixtures of crushed stone-mastic asphalt concrete is carried out by standard equipment - asphalt pavers and rollers, but at the same time has its own specific features. The laying of the top layer of the SMA pavement on the MKAD - Kashira highway was carried out immediately over the entire width (13.6 m) by three caterpillar asphalt pavers of the Super-1800 and Super-2500 models from Vogele (Germany).

Two pavers were equipped with SB 475 TV screeds with a tamper and vibratory plate, and one was equipped with a high compaction screed AB 475 TP2 with a tamper and two pressure bars. Preliminary compaction was carried out only with a tamper bar with a frequency of 800-1000 beats/min and a bar stroke of 4 mm. The working body of the asphalt paver was installed above the design level of the pavement surface, taking into account the compaction allowance, which is 5-10% of the layer thickness. During paving behind a paver equipped with a heavier, longer high compaction screed, there have been cases of excess binder being squeezed onto the surface of the pavement. This feature should be taken into account when choosing a compacting working body and its operating modes when laying the SMA.

Base for work automatic systems Asphalt pavers were copier strings, 6-meter skis and short skis (shoes). The pavers were located in a ledge, one after another, with a distance between them of 10-30 m. The laying speed depended on the rhythm of the mixture delivery to the pavers and was in the range of 2.0 - 3.0 m/min. However, it should be noted that if stable delivery is possible large volumes mixture per line, the speed of the stackers can be increased up to 4.0-5.0 m/min.

After the passage of the paver, the pavement surface had the required texture with evenly distributed stone material without pits, cracks, discontinuities and other defects.

The specificity of crushed-stone-mastic asphalt concrete is the absence of dry contact between individual particles of stone material, which predetermines the compaction technology, if it is not observed, the overall structure of the coating layer may be destroyed. In this regard, the compaction of the SMA on the experimental section of the MKAD - Kashira highway was carried out by smooth-roller rollers weighing 9-11 tons in a static mode.

In order to avoid crushing large grains of stone material, the use of vibration on rollers is unacceptable. Also, due to the high content of the binder, rollers with pneumatic tires cannot be used to compact the SMA coating. The compaction of the upper layer of the ShchMA with a thickness of 5 cm was carried out by a detachment of 6 rollers - two for each asphalt paver. Each of the rollers made six passes along one track at a speed of 5-6 km / h. Taking into account the accelerated cooling of the SMA layer, compaction was carried out at the highest temperature of the mixture, with the rollers approaching the asphalt pavers as close as possible during rolling in short sections of 50-60 m. 9128-97, it was necessary to ensure that the rollers of the rollers were well watered. In some cases, when the surface of the roller was not completely wetted, sticking of the mixture was noted on it. At the same time, defects in the form of breakouts of crushed stone appeared on the surface of the laid coating. These defects were easily eliminated by adding and leveling the hot mix before the roller passes.

Thus, the existing opinion about the impossibility of correcting local coating defects in the hot state during laying and compaction was not confirmed. However, "heavy" for handmade the mixture of SMA presented certain difficulties in the arrangement of transverse joints. This was primarily reflected in the evenness of the coating in the area of ​​the transverse joint, which, although it met the requirements of 3.06.03-85, was inferior to the evenness of the rest of the coating. By ensuring continuous laying of the SMA layer, very high levels of evenness were obtained. So, the average evenness of the constructed 10-kilometer section of the coating in terms of measuring the gaps under the three-meter rail is 99.0% (up to 3 mm).

It should also be noted that the roughness of SMA pavements, measured by the "sand spot" method before the opening of traffic on the constructed sections, had indicators significantly higher than those for pavements of dense asphalt concrete type A. The average depth of roughness depressions on the SMA-15 surface was 1.2 mm , and ShchMA-20 - 1.7 mm (with maximum values ​​of 1.8 and 3.0 mm, respectively).

According to foreign data, crushed-stone-mastic asphalt concrete, in addition to the above advantages, has a low noise level, improved visibility, high wear resistance to the abrasive action of studded mud, and others.

The question is, why is the SMA, having such high quality, more than 30 years did not find application on Russian roads? Yes, just absent in Russia necessary equipment, allowing, firstly, to obtain high-quality cube-shaped crushed stone that meets the high requirements placed on it, and, secondly, capable of implementing the technology for preparing and laying crushed stone-mastic mixtures. Currently, Russian road builders have such equipment. The case for small - to build quality roads with asphalt pavement.

The A&K group of companies produces and offers you to buy crushed-stone-mastic asphalt concrete Shchma-15 with delivery or for self-delivery at quite affordable price. This material is a hot mix asphalt based on a crushed stone frame. Empty spaces between large particles of crushed stone are filled with a mixture of mineral powder, bitumen and crushed sand.

Characteristics of ShMA-15

The crushed-stone-mastic ShchMA-15 differs from ordinary asphalt concrete in a fairly rigid frame structure in the coating. Such a frame transfers the load to the lower layers of the coating by means of large crushed stone particles in contact with each other. What does it give? The deformation of the pavement in all directions is significantly reduced, that is, the maximum resistance of the pavement to the effects of the traffic flow is achieved.

In addition, Shchma-15, bought from us at a low price with delivery, has the following characteristics:

  • Increased moisture resistance;
  • Durability finished coating, increased two to three times compared to conventional asphalt;
  • High adhesion coefficient, permanently stable;
  • Reduced hydroplaning effect;
  • Reduced noise level when driving on the road;
  • Full compliance with GOST is confirmed by official documents.

Application of crushed-stone-mastic asphalt concrete ShMA-15

Compacted crushed-stone-mastic asphalt concrete ShMA-15 is used for construction and overhaul top layers of road surfaces. It is used to create high-quality and reliable asphalting of city streets, sites and squares, airfields, etc.

Delivery of ShMA-15 to customers

Call us at A&K, and our managers will help you place an order for ShMA-15 and answer all questions about the purchase, delivery and use of the material. Delivery is carried out to all cities of the Moscow region.