Do-it-yourself thicknessing machine from an electric planer drawings. Homemade thicknessing machine from an electric planer. Do-it-yourself thicknessing machine from an electric planer

It is not for nothing that the thickness gauge is considered one of the most commonly used tools in the woodworking industry. With it, you can perform large amounts of work quickly and, most importantly, efficiently. It is quite possible to make the product with your own hands at home from an electric planer. The main thing is to know certain subtleties and follow the technology of the process. More on this.

Planer thicknesser: design features, application

Planer- an extremely important tool for any carpentry workshop. A high-quality copy makes it possible to work with lumber quickly, efficiently, with a minimum amount of wood waste.

The result of working with a thicknesser is a perfectly smooth, even lumber, suitable for the manufacture of various wooden jewelry interior and furniture items. This high-quality thickness gauge consists of the following structural elements:

Desktop.
Working shaft (in some cases - two). Thickness gauge, equipped with one shaft, is designed for processing wooden blank only on one side. With a twin-shaft, you can process the floor ready product from two sides.
Pressure rollers that serve to fix and pull the workpiece into the processing zone. Usually the thicknesser is equipped with either two rollers in the upper part, or has one roller each at the top and bottom.
Regulating system.
Workpiece backstop protection system.

The thickening machine is very relevant for large-scale construction, since it can be used to quickly and easily process a large number of wood blanks of various sizes. In addition, it will be possible to control the depth of the cut, and make perfectly clear lines on almost any surface with a minimum of errors.

Advice. Before working on the thicknesser, it is necessary to pre-process the wood blank on a planer. To work with polymers, plastics or insulation, only a product with feed rollers covered with a layer of rubber is suitable.

Making a thickness gauge with your own hands

To make a thickness gauge from an electric planer, a simple set of tools and materials is enough:

old electric planer;
equipment drawings;
bars and plywood (for the body of the product);
clamps;
hairpins;
pads, etc.

Attention! It is very important to clearly understand for which workpieces a surface thicknesser will be used in the future, since, based on their size, a product is manufactured with certain dimensions (this includes the width of the body, the length of the guides, the width of the stud, etc.).

The process of creating a thickness gauge looks schematically as follows (before starting work, it is advisable to familiarize yourself with detailed photo and video materials):

Plane plan

The first step is to make the base for the desktop. For this, ordinary plywood is used (its approximate dimensions are 40x50 cm).
Stands are also made from plywood. Then you need to fix them for the platform with the electric planer.
Assemble the structure with screws and attach it to the thickness gauge base.
Cut out a platform for installing an electric planer and fix it on it. Do not forget to make a special hole in the center of the platform, which should ideally match the dimensions of the planer.
Fix the threaded screws with gears on the finished platform. For these purposes, planks on screws are suitable.
At the corners of the thicknesser base, install screws that will serve as fasteners for the mechanism that moves the platform up and down.
Install the thicknesser platform on special stands, and then fix it together with the electric planer.
Lay electrical wiring. It is important to take into account the possibility of damage to it and take all measures to prevent such situations.
One of the last stages is the installation of a handle that controls the thickness gauge platform from an electric planer.
Set up a gauge bar and pointer to get accurate measurements of your workpieces.

After the assembly is completed, you can proceed to a preliminary check of the performance of the finished product: the planer should work without failures, and the workpiece after processing should not have bevels and other defects.

When creating a thickness gauge from an electric planer at home, you need to have an idea of some of the subtleties in order for the result of the effort and time spent to be worthwhile:

In the manufacture of the fixing roller, it must be positioned correctly: it must not be set too low, otherwise transverse dents may form on the workpieces being processed.
Make sure that the tool table is perfectly level. If there are distortions, the finished product will not have a smooth, even surface.
Make sure that the back thickness pad is correctly positioned: it should not put too much pressure on the workpiece. In this case, the feed force will decrease, while the knives will work. As a result, grooves may form on the machined surface.
It is also worth paying attention to the cap product. If it is installed incorrectly, chips will fall on the lower roller during operation, and dents will certainly form.

That's all the nuances that you should know in order to create a high-quality and durable thickness gauge from an electric planer at home. Good luck!

Do-it-yourself thicknesser: video

Wood processing- one of the most popular types of activities among enthusiastic people around the world.

This material is relatively cheap, easy to polish, and the finished product, coated with varnish, paint or stain, will serve for a dozen years without losing external aesthetics and strength.

Interior items, furniture and much more can be made independently, for this it is not at all necessary to spend money on the purchase of expensive equipment or materials.

Even the fact that plastic, various metal alloys are replacing wood products everywhere does not reduce the interest in woodworking among enthusiasts.

This is both a great hobby and an opportunity to surprise loved ones with unique gizmos created by with my own hands.

Tips experienced craftsmen in woodworking say that it is not necessary to run into construction stores, If you want to additional tool to perform a certain type of work.

Some things you can do with your own hands. For example such carpentry tool like a pug.

What does he represent? The jointer can be classified as a planer familiar to us, but with slight changes in appearance, and therefore designed to perform certain tasks.

Increasing the length of the jointer makes it possible to process wide flat surfaces. The planing mechanism in this case is the same as when working with a planer.

Separate decorative or small elements cannot be processed with such equipment, but if it is necessary to achieve a smooth and flat surface of the product, it is indispensable.

Make a hand jointer from a planer and long polished pieces of wood - simple task for any more or less experienced carpenter. Therefore, it is not worth spending large sums on its acquisition.

Having devoted several evenings to the manufacture of such a tool, you will replenish your arsenal with quite practical and necessary equipment for woodworking.

Jointer from an electric planer do it yourself: how to do?

For those who have turned their hobby into something more and are looking to expand their range of tools, we suggest trying to make a jointer yourself. Interesting and useful at the same time.

The variant of the manufacture of woodworking equipment presented by us, subject to the technology, allows us to obtain a tool with high accuracy.

To do this, we will use boards or plywood sheets already processed in advance with the help of a jointer and thicknesser.

Jointer from an electric planer: how to build equipment yourself

In order to make a jointer with your own hands you will need wooden box, firmly hammered together, three sheets of plywood of different thicknesses (for which we will explain along the way, so as not to confuse), an electric planer, bolts and nuts for fastening. Let's start with the box.

You can take a ready-made box without a bottom, but it's better to do it yourself. The fact is that the box must be elongated rectangular shape so that there is where to swing when jointing.

We cover the knocked-up box with a sheet of plywood, having previously cut a hole in it, and place the planer in the box, with the knives up, or with the sole, which is actually the same thing.

If the planer is Interskolovsky, then it has special device for attaching it to the table upside down with knives, these elements are called fixtures.

On top of the base sheet of plywood with the planer already attached, we put two more sheets.

What is special: one of the sheets will be 2 mm thicker. This will be the receiving sheet, that is, the one on which, after jointing, wooden beam(we assume that 2 mm will be the layer that will be hewn with a jointer).

The second sheet is respectively 2 mm thinner. This will be the feed layer, the one from which the wooden beam is fed to the planer blade.

The sole of the planer should be raised above the main plywood sheet in such a way that the sole and the receiving layer are on the same plane, are on the same level, and the feed plywood is 2 mm higher.

The jointer must be firmly screwed with bolts and nuts so that, if necessary, the fastening can be adjusted.

Jointer from an electric planer: instructions for making

Method 1. Vertical placement of the working surface of an electric planer

Turning an electric planer into a jointer does not take much effort and time. You don't need materials either. Remains of wood are suitable, which can be attached to the common good. The first option for using an electric planer as a jointer involves a vertical arrangement working surface and cutting knife.

This placement allows you to process both narrow and wide workpieces. In this case, the workpiece moves freely on the surface of the table.

The idea of the device is quite simple, but the caveat is that it is not suitable for use on any table, for its application you need carpenter's workbench special design with the possibility of external side mounting.

If available, install an electric planer in vertical position very easy. It should be noted that the device is made of plywood 12 mm thick, for the DeWalt 680 OS electric planer. If you have equipment of a different model, then the device adapts to design features, available planer.

Installation of equipment includes the following operations:

insert mounting bolts into T-profile and do not clamp them, but only slightly screw them;

remove the pressure plate and install the planer;

we put the pressure plate in place, but do not tighten it, but only lightly bait it;

we expose the working surface of the planer strictly perpendicular to the countertop using a measuring tool;

the angle must be 90º. You can get the angle value using the M8 adjusting screw connection. The nut is installed in the plywood plane, and the screw passing through it rests against the handle of the electric planer, thereby changing the angle between the sole and the table surface. On the handle of the tool in the place where the screw will be pressed, preferably on double sided tape install the metal plate. After installation required size the screw must be tightened with a lock nut;

we remove the standard side stop from the planer, and in its place we put a protective cover made by ourselves. As a barbell protective cover it is best to use a Ø8 stud with a 30mm threaded end. Casing size 150x150 with rounding;

a distinctive feature of this installation is the ability to install knives tangentially, as shown in the photo. Then the cleanliness of processing improves and the workpiece is much easier to feed;

after all the settings are completed, we tighten all the wing nuts and install additional clamps in order to avoid accidental violation of the settings during the planing process.

Please note that cutting tool the planer did not touch the surfaces of the table. This point must be taken into account when making the device.

As a clamp, you can use a flat board or level, having previously exposed and clamped them with clamps, and it is even more correct to make a comb, following the example of a milling machine. The comb should be fastened with clamps.

Before fixing it, we set the processing depth. The recommended amount of material removal in one pass is not more than 1 mm.

Now you need to clamp the comb with clamps, which in length should go to the unregulated side of the working surface of the planer.

It is better to orient the sawdust suction downwards. This will prevent clogging of the nozzle. In this position, the processing waste can be collected without connecting the forced suction of chips, it is enough to tie a plastic bag.

Due to the fact that the inclusion of an electric planer is blocked, it is best to turn it on using a remote outlet, but if one is not available, then it is necessary to use a switch by placing it in convenient location near a working jointer.

Next, we take the workpiece and check the operation of the electric jointer, made by hand. We check the treated surface for cleanliness and perpendicularity of the planes. The new planer based on an electric planer is ready to go.

As noted earlier, vertical installation jointer requires a professional table. If you are constantly engaged in carpentry work, and you have such a table available, then vertical mounting planer for you. But if your carpentry activity is reduced to one-time work from time to time, then you will be more interested in another way of jointer with a horizontal arrangement of the working surface.

Method 2. Horizontal placement of the working surface of the electric planer

Consider the manufacture of a jointer based on an electric planer trademark Status PL82SP.

There are two reasons why we chose this tool. Firstly, it is quiet, which is a huge advantage in a small home workshop. Secondly, the delivery set includes brackets for mounting the planer exactly horizontally. We will use them when making a jointer with our own hands.

Let's take a board 85×12 cm. We suggest using a thermal wood, it does not gain moisture, so it does not lead during operation. But this is not important, you can use any material that is at hand. This board will serve as the base of our planer. We drill through holes Ø 6.5 for mounting the planer brackets.

FROM reverse side boards, we drill a hole Ø12 to the depth of the height of the head of the M6 bolt.

We insert the M6 bolts and tighten the nuts.

We fasten the brackets to the bolts and install the planer. The axis of the tool must match the axis of the base.

Since the back of the working surface is not adjustable, let's take it as a base. We set a level on it and measure the height from the top of the base to the work surface along both edges of the bottom board. They must be identical. In our case, this is 18 cm.

We prepare two blanks from the board, which will serve as table extensions. One of them is 27 cm long, the other 35 cm. Width 10 cm.

We also cut out a blank from a 5 cm thick board, the length of which corresponds to the sum of the lengths of the extensions, and the width in total with the height of the extension equals 18 cm.

We cut the blanks to length and cut in the middle at an angle.

We are preparing 4 more blanks. Two of them are 25.5 × 7.5 cm, and two more are 20.5 × 7.5 cm.

Now in these blanks you need to make a groove. To do this, you can use a milling cutter, but if you do not have such equipment, then we do it with a jigsaw and hand drill. First, we drill holes for the entry and exit of the canvas, and then we cut a groove. By using sandpaper we clean and adjust the size of 8 mm.

We drill through holes for fastening with self-tapping screws, using a countersink we make a chamfer on the hole.

We connect the blanks strictly in the middle, as shown in the photo, be sure to first secure them with clamps.

We take the counterpart of the workpiece, drill a hole. Paste furniture bolt with a square thrust bearing and twist the wing nut with a washer. The table lift assembly is ready.

The next operation is gluing the table extension to the lift unit.

We fix the tables to the base with self-tapping screws. When fastening, it is important that the edge of the back overlaps the knife.

We make a parallel stop, fix it shown in the photo. When installing the stop, it is important to maintain an angle between the table surface and the stop of 90 °.

We test the received machine. Such a budget option jointer will be a great help in your workshop.

Basic safety rules when working on a jointer.

In view of the fact that the table is equipment of increased danger, we consider it necessary to dwell on safe rules its operation.

The machine must always be securely fastened. If this mobile version, then two clamps are used as fasteners, if the jointer is stationary, it is securely attached to the table on bolted connections.
Before starting work, it is necessary to check the reliability of fastening of the knives and, if necessary, tighten them. Do not work with blunt knives, as you have to apply excessive force, and this can lead to injury.
A protective cover is required. It cannot be removed. To process workpieces, use all kinds of pushers, exclude work by hand in the zone of rotation of the knives.
Excessive vibration, imbalance, beating and extraneous noise of the equipment is not allowed.
It is forbidden to work on the machine with gloves.

Jointer + thicknesser from an electric planer: an idea

Sometimes there is a need for a gauge. Turning an electric planer into a thicknesser is quite simple. Of course, if we are not talking about a potential machine, but about some do-it-yourself device to obtain two parallel planes.

To make such a primitive machine, you need to spend a little time with the same amount of material. We divide the process of making a thickness gauge into three stages.

Stage number 1 Preparation of the base.

We take the board, securely fasten it. On it in the middle, in the size of the width of the planer knives, we fasten two slats. The distance between them will be the maximum width of the workpieces. We fasten two planks along the width of the board with a length corresponding to the length of the planer.

Stage number 2 Preparation of the tool.

To adapt the electric planer as a working tool of the future thicknesser, it is necessary to remove the front part of the working surface of the planer and replace it with a sheet of plywood or OSB sheet. We fasten two planks along the width of the plywood with a length corresponding to the length of the planer.

Stage No. 3 Connection of the structure.

We use 4 slats as legs, which we connect with self-tapping screws to the strips on the tool and the base of the fixture. For convenience, you can use bolted connection using a furniture bolt with a wing nut. The processing size is set according to the calibrated part.

Such an idea for a thickness gauge will not satisfy the needs of a carpentry workshop, but in household with a single production has the right to life.

Jointer from an electric planer with his own hands: pros and cons

The main advantage of a jointer made from an electric planer is its price. The materials necessary for the transformation of the tool will always be at hand. The costs will be minimal, unlike the acquisition of a new jointer. In addition, mobility and now the versatility of the unit captivates. Another plus is the high surface finish.

Finishing wooden products on such equipment is a very interesting, and, most importantly, convenient exercise. The disadvantages of the design are that it has a small jointing width and a small length of the working surface.

It is worth considering in advance such important questions associated with cleaning the air in the working room and removing sawdust.

For example, since the jointer is homemade, you can come up with something like a bag for collecting sawdust, this will save you from small wood dust, not completely, but still. The power tool not only speeds up the performance of certain operations, but also increases the amount of debris flying around the corners. The use of a vacuum cleaner will ensure maximum suction of chips from the working area.

Lighting also plays an important role when working with it. A machine with increased danger, therefore it is necessary to ensure sufficient luminous flux. It is best to carry out such work on fresh air in daylight.

If the season or other conditions do not allow this, arrange your own workplace with maximum comfort.

And also you can watch a video of jointers from an electric planer

Tailored for you:

To make a thickness gauge from an electric planer with your own hands, you will need a small set of plumbing and processing electric tools, as well as some lumber.

In general, a professional thickness gauge is a special carpentry tool for machining wood, in particular, it is used for marking design lines.

Also, the product is used to level the plane of a particular lumber. In a homemade thickness gauge, there is an electric planer as the main cutting mechanism.

Tools and materials for manufacturing

Materials for the product:

Plywood 15 mm thick;
Planks and a bar made of wood - 15x15, 25x25;
Drive gears - 4 pieces;
Bicycle chain - 1 pc.;
Set of nuts with M14 thread;
Set of washers;
Screws for 25 - 100 pieces;
Threaded screws - 4 pcs.;
Stands for screws - 4 pcs.

Also, to make a thickness gauge at home, you need a set of some tools, in particular an electric planer and a jigsaw.

Tools:

Electric jigsaw;
Construction electric planer;
A set of keys and screwdrivers;
Screwdriver;
Line and corner.

The construction electric planer will be used as the main mechanism for the product.

How to make a thickness gauge at home?

1. Plywood base

The base for the thickness gauge is made of plywood sheet with a thickness of at least 15 mm. The material is cut to the design size. The shape is a rectangle with an approximate size of 400x500 mm.

2. Fastening of stands for a platform with an electric planer

Stands are also made of plywood 15 mm thick. In this case, the element is cut from several parts and assembled on site. The assembly is fastened with screws from the back to the main base, to which an electric planer with a working platform will also be installed.

3. Making a platform for an electric planer

The construction electric planer is mounted on a special platform, which has a dimensional slot in the center. The technical hole must be cut with a jigsaw strictly in the shape of a planer. The appliance itself is installed using clamping strips and screws.

4. Mounting threaded screws with gears on the platform

A drive mechanism is mounted on the platform under the surface gage, which will provide lifting and lowering of the platform. Threaded screws are installed at the 4th corners of the base, where the electric planer is already mounted on screws.

5. Installing the platform on stands

The upper part of the thickness gauge with the platform and the installed planer is mounted on the main plywood stands, while fastening is carried out using screws. The cable of the electric planer is laid everywhere so that its braid is not damaged during the operation of the system.

6. Handle for controlling the platform with an electric planer

The thickness gauge handle is mounted on one of the threaded screws. Fastening is carried out using a set of washers and nuts. To securely screw the fixing nut, it is necessary to make a through hole on one screw. It is important to control that the electric planer does not fall off its mounts.

7. Measuring bar and pointer

The measuring bar must be installed in without fail for taking measurements of the material during its processing. As a bar, you can use a part of an ordinary plastic ruler, which needs to be cut to 6-8 cm. The pointer under the thickness gauge is used in the form of an ordinary arrow.

Ready thicknesser assembly is tested on draft material to further customize it. A working electric planer must be systematically maintained, in particular, it is necessary to periodically sharpen the blade and clean it.

Video: we assemble a thickness gauge based on an electric planer with our own hands.

Before proceeding with the consideration of making a thickness gauge with our own hands, let's find out what it is and what it is for.

raismus

They call a woodworking machine, which, with minimal loss of material, plans a beam to a given thickness.
It is important to distinguish a planer from a planer, since the workpiece must be planered before planing.

Planer removes uneven wood and makes the surface even, and the planer machine is designed for finishing and is used to obtain the exact dimensions of a beam or board.
In this regard, it is necessary to understand for yourself that you will drive a deliberately prepared timber through a thicknessing machine to obtain the appropriate dimensions, and not a piece of wood without any pre-treatment.

Consider the device of a do-it-yourself thickness gauge.

- The most important thing is an electric planer, the choice of which must be approached with all seriousness, depending on the tasks set.
- Some ordinary plywood, the thickness of which depends on the design you choose.
- A handful of self-tapping screws for fastening to the base assembled from a board 60x200x1000
- And two rails as guides.

The simplest design that can be assembled in 30-40 minutes right now.
An example of how to make a thickness gauge from a planer and improvised means is shown in the photo.

Fast, simple and affordable. If you are not looking for great accuracy, then this option, which is quite suitable for you.

This video explains in detail how to do it.

Since the number of parts for the manufacture of a thickness gauge is not so much and they do not differ in some intricate shape, it makes no sense to make drawings. While you are drawing them, a neighbor, after watching this video, will already assemble a thickness gauge.

Another example of how you can assemble a thickness gauge from an electric planer with your own hands.

True, in this case, you will have to spend much more time on manufacturing and will require you to have a jigsaw, 10 mm thick plywood, M10x1.5 studs for making an adjusting screw, self-tapping screws and patience.

But the detail at the output will be more accurate, adjust the equipment for right size easier, more pleasant to work, however, a wide board can no longer be processed.

In any case, it's up to you, it all depends on what you need at the moment. And one more example, which is not difficult to make. True, maximum possible sizes The workpiece on this machine is limited to a height of 100mm, a width of 110mm.

And one more option. Which one to choose is a matter of taste and depends on availability suitable materials, time and desire.

If, nevertheless, none of the options I suggested fit you, you need large volumes of wood processing, or you just don’t want to do it yourself, think about purchasing a stationary thicknessing machine.

They sent a link to a video with a homemade thicknesser, I could not resist, I posted it on the site. Enough simple design and very practical. There is a nuance in the precise manufacture of frames, but if you try, you can do everything accurately and beautifully. Also, this thicknesser can be easily turned into milling machine which is important in our time of crisis. See, try, do!

(Last Updated On: 02/04/2018)

If an electric plane that served faithfully began to mow and generally became inconvenient to use, then you should not immediately send it to a landfill. You can show a little ingenuity, engineering and make a thickness gauge from a plane - with your own hands, such an apparatus is assembled quite easily and is able to replace a factory thickness gauge. Of course, there will be some limitations in working with such a tool, primarily related to the area of \u200b\u200bthe working sole of the electric planer, however, for domestic needs, when you need to process small wooden details it will be sufficient.

Do-it-yourself planer thicknesser - what is needed?

To make a homemade thickness gauge, we need:

electric planer;
sheet plywood;
wooden bars;
metal stud and fasteners for it.

Everything is clear with an electric planer, a high-quality, but outdated tool is suitable here. And you can also use a new plane of rather low quality, for example, donated by an ignorant person.

We will need plywood to assemble the body for the thicknesser. Instead of plywood, you can also use chipboard, fiberboard and almost any other sheet material. The main requirement for it is that it must be strong and resistant to engine vibration. If you take a weak bending material, then during operation the surface gage can mow and spoil the details.

The beam is needed for the manufacture of guides for workpieces. To firmly fix the part in the thickness gauge, the timber should be processed with a chisel and cleaned, resulting in recesses in the body of the bars.

The pin is necessary to adjust the height of the position of the electric planer in the thickness gauge. In order to be able to adjust easily and accurately, a rolling bearing must be installed at the point where the stud enters the housing. In the middle plate, you need to weld a nut of the appropriate diameter, which will firmly fix the stud and allow you to adjust the height of the planer in small increments.

Before proceeding with the assembly of the thicknesser, and even before preparing the entire necessary material, it is necessary to determine the size of the parts that will be processed on the machine. Important requirement when a thickness gauge is assembled from a planer with your own hands, you need to provide for a margin of dimensions for the guides and the sole of the thickness gauge. If they are not made large enough, then a large part will be problematic to fix. Therefore, the part will come out curved.

You also need to decide on the location of the stud. Many mistakenly place it in the front, but this is not very convenient to use and can cause poor-quality processing of parts. It is best to install the hairpin so that it presses on the central part of the planer, between the front and rear handles.

The process of working with a homemade surface gauge

A thickness gauge is most commonly used to level parts with varying heights from one edge to the other. For example, it is required to make an even bar from a piece of wood with a height change of 5 cm. To do this, set the electric planer to the height of the lower edge by rotating the pin. After that, we turn on the tool in the network and start running the workpiece under the sole of the planer. Difficulties may arise here: if a home-made thickness gauge is not stable enough, then it will be difficult to keep the part in the required position. In this case, it is recommended to process the parts together - one runs the part under the knives, the other holds the thickness gauge body.

If you do everything right and work carefully, then the result of the work will be very good. Therefore, if you need to process parts, do not rush to buy a factory thicknesser - it is relatively easy to make from a do-it-yourself planer, and the quality of part processing quality assembly will be very high.

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