Wood cutter for installing door locks. Milling cutter for inserting door locks and hinges: setting, templates and cutters, video. How to make holes for furniture hinges with a router

If earlier to install door hinges and locks, a tool such as a hammer and a chisel was used, today an electric mill is more often used.

You can use a template for inserting hinges and locks - there are several options, thanks to which it is selected best option for any individual situation.

Device advantages

Such a device will be convenient for both the professional and home master who decided to install new doors. A device such as a router for cutting locks will be convenient due to:

• The modesty of its size and weight. This device is extremely convenient to use;
• The tool is extremely mobile - you can carry it with the help of a case;
• Damage door leaf, the frame or the door block as a whole will be more difficult than if you use a conventional tool - a hammer and a chisel;
• If you use a specialized tool - a machine, you can eliminate or minimize errors, thereby ensuring maximum quality and a secure fit of the mounted lock and fixed door hinges.

Designed tool for processing wooden surfaces, in particular for creating edges or grooves. With its help, you can perform in the shortest possible time such types of work as insertion and installation of locks in precisely fitted holes, the device of grooves for hinges (their subsequent installation).

Such a device will be convenient for both doors and window frames, or other similar surfaces (doors to lockers, cabinets, etc.).

In addition, the router will allow you not only to conveniently install door fittings, but also to round the edges, you can make neat profiled strips, create beautiful and reliable connections.

Despite the apparent complexity, everyone can easily learn how to use a milling cutter - such a tool is no different from a curly loop, or a drill.

Types and models of such a tool

With a router, you can create almost any profile - both with straight and rounded edges.

To the router, you can purchase a set of several cutters, each of which performs a separate function and is designed for a separate type of work:

• Vertical, or otherwise called - submersible. They are designed for a variety of jobs;
• Edging, or edging - will allow high-quality processing of edges and edges. This model is offered with small dimensions and weight;
• Combined models include both of the above options;
• There are also specific models - dowel, lamellar and trimmer.

If you purchase a milling cutter for working with door leafs, then you can choose models with which you can ensure the formation of hinges of the desired depth. There are also models with which you can embed the lock. It is also possible to make spiked joints.

If you are going to purchase such a tool as a milling cutter, you should decide for what types of work it is needed, and with what intensity it will be used.

There are professional models that are more suitable for craftsmen who install doors every day. For homework, a simpler model is suitable.

There are a lot of manufacturers of such devices, so you can choose a model not only in terms of functionality, but also in terms of cost, quality and reliability.

You can save only if you plan to work with the tool extremely rarely, otherwise you should purchase a professional model, which is distinguished not only by high reliability, but also by a large range of functions.

A cheap model will quickly exhaust its reserve and, accordingly, there will be a need to purchase new tool.

Application area

As already mentioned, you can use an ordinary hammer and chisel to install hinges and locks, but when using them, you should be prepared that you will have to spend a lot of time and effort.

Such a device is an indispensable tool for those who are professionally and daily engaged in the installation of doors.

To fulfill everything necessary actions, the canvas must be fixed vertically, by means of a slipway.

Be sure the master must accurately mark the place where it is planned to install the lock or hinges. The next step is to check - you need to attach the part to the marked area and see how perfectly the markup is done. On sections of the canvas that go beyond the markup, you should close masking tape to protect from damage.

To perform the necessary actions, you should use a slot mill.

In any case, a tool such as a router for cutting any type of locks and hinges will be relevant for any apartment or private house. The need to install doors occurs infrequently, however, the need to replace the hinges, or to align the door leaf relative to the frame, may occur frequently. If doing it on professional level- it is the milling cutter that will allow you to quickly and conveniently complete the entire scope of work.

Although the device is convenient to use, certain experience and knowledge are required to work with it, which is why not everyone acquires a router.

Depending on location factor door block, opening method, as well as from the total number of active doors, it is permissible to sort the doors according to certain types. For many, entrance doors of external opening are familiar, but there are also doors internal type opening.

consumer demand

Statistics recent years regarding the demand for door structures intended for entering an apartment, shows an indicator of growing popularity on metal doors internal opening. This fact of consumer demand is explained by the fact that in the buildings of high-rise buildings of an apartment type there are three, and even all four entrances to the apartment. So one common area of ​​​​a small square cannot allow the owners to leave their own premises at a time.
The next reason hiding the increased consumer demand for internal doors, is expressed in the comfort of using the opening. If it is permissible to simply remove the interior doors from the hinges if you need to bring large furniture into the room, then the entrance canvases are quite difficult to dismantle for the same needs.
Internal opening doors allow you to freely use the opening when the sash is opened.
As for technical parameters, then the inner doors are somewhat different from standard designs, opening by plowing outward, which does not look like interior blocks. The selection of standard blocks should be done with particular care, since the issue of burglary resistance of standard products is relevant.
Entrance canvases to an apartment or any other building with internal way openings are a design with more vulnerable indicators of burglary resistance. the sash, which opens away from itself, is quite easy to tritely knock out with your foot or by applying another slight physical impact. So the doors of internal opening should be endowed with an increased indicator of resistance and resistance to typical influences.
It should be noted that the vast majority of manufacturers door structures, is not engaged in the manufacture of blocks that open into the apartment. The reason for this is the above exposure to unreliability before knocking out, which each manufacturing company will not risk, in the sense of its reputation. Still the leading manufacturers of door coverings entrance group provide the retail consumer with a range of standard fabricated products, creating structures in such a way that, using any tool, the door remains a reliable barrier to unauthorized access to a home or other room.

Design features

Not the last role in the quality indicators of reliability is given to installation work, however, when creating a structure, additional factors security measures that are achieved through the following indicators:

For typical products thickness steel sheet relative to the requirements of GOST standards should even exceed 3 mm.

At the same time, standard entrance doors are equipped with only two or maximum three horizontally directed stiffeners, while internal doors are equipped with a combination of vertical and horizontal stiffeners. Thus, peculiar, in visual perception, steel mesh from profile square section or from an angular profile, makes it possible to exclude deformations and mechanical damage to the door leaf.

If the interior blocks can be additionally and quite easily removed from the existing gap in the porch, then the entrance fabrications are quite difficult to reconstruct in this direction. At the same time, the existing gap in the porch opens up more opportunities for unauthorized entry into the building. They get rid of a typical problem in the process of manufacturing a structure in factory or factory conditions by strengthening the site in the castle zone. Thus, any type of impact, including a mechanical one, is prevented at the root of attempts.

Types of indoor units

Internal door products, as a design with opening to the inside of the entrance premises, can be divided into different types regarding the opening method:

Designs with an internal opening method can be created from the most various materials, as well as being decorated in completely different ways, similarly to the classic products of the entrance group standard way opening.

In this article, we will consider a faster method of inserting a lock into an interior door, in comparison. This method speeds up the work at times, and if you need to install a lock in several doors, then this is what you need.

We start the tie-in by marking the door leaf. I install the lock in the interior door in such a way that the lock handle is 900 mm from the bottom of the door. I put this size on the door leaf.

I apply a lock to the door and align the hole for the handle with a mark, outline the edges of the lock.

I find the middle of the thickness of the door leaf and draw a line.

I measure the thickness of the part of the lock, which later hides in the door, in my case it is 12 mm. I take a drill 1-2 mm larger in diameter and drill holes from mark to mark on the canvas. I try to make the holes go one after another.

Then, with the same drill, we drill holes into the longitudinal groove.

With a chisel we trim the groove for the lock. I did not have a drill with a diameter of 13-14 mm, so I had to trim it with a router at the end to get a sufficient groove width for the lock. But if the drill were desired diameter, then nothing would have to be trimmed, it turned out to be approximately the same groove, only with an uneven edge.

We apply the lock and see if it fits well.

If everything is in order, with a knife we ​​mark the pad of the lock on the door leaf.

I apply a lock, it should fit tightly.

I mark the holes for the handle and latch. I put the lock on the side of the door, align it with the edge of the door and make sure that the edges coincide with the edges of the milled groove.

I drill holes for the handle and latch. I use Faustner's 20mm svelo.Previous post: How to install hinges on an interior door. Inserting loops with a milling cutter.

A hand-held electric tool such as a milling cutter can be successfully used to perform various kinds processing of products made from wood. With the help of this equipment and a set of working nozzles for it, you can not only perform decoration surface of wood products, but also to prepare for installation with high quality furniture facade or a door, using a milling cutter for cutting locks, door and furniture hinges. Of course, carry out the grooving procedure in wooden product it is also possible manually (using a conventional chisel and a hammer), but when using a milling cutter, the productivity of such an operation increases significantly, and the quality of the final result is also significantly improved.

Varieties of manual milling machines

On the modern market represented by electrical equipment of the following categories:

1. devices of a vertical or submersible type, which are mainly used for excavating grooves of various depths and widths (a typical representative of a power tool in this category is just a milling cutter for tapping hinges and locks);
2. edge milling cutters, which are also called edging (with the help of power tools of this category, decorative processing edges of products made of wood);
3. milling cutters combined type, used mainly in the professional field (they are called combined because they combine the capabilities of edge and vertical type milling cutters);
4. power tools special purpose, the most common types of which are lamellar and dowel milling machines (as the name of the category of such devices implies, they can only be used to solve a specific technological problem).

How to choose the right hand router

When choosing a milling cutter that is planned to be used for cutting locks and hinges, as well as a device for any other purpose, you need to pay attention to the following parameters of such equipment.

To perform not too intense and not too complex work in the conditions of a home workshop, milling cutters of low and medium power are quite suitable, which can be used, among other things, for tapping door locks. More powerful devices, which are used mainly in the professional field, although they are able to cope with more challenging tasks, cannot provide high speed rotation of the tool being used. In addition, with increasing power, the weight of such power tools also increases significantly.

The presence of such a function allows you to optimally select modes for each of the technological operations performed by the milling cutter. Of the manual routers with this option, it is better to choose models whose speed switch is protected from external mechanical influences, pollution wood dust and sawdust. In addition, it is better to give preference to models with switches that operate on a discrete principle.

It should be borne in mind that the most important parameter is the value of the real departure, and not maximum length tool travel, which is indicated in the marking of each model.

To evaluate this parameter, several characteristics of the device should be taken into account at once, such as the weight of the router, its functionality, the convenience of the location of the equipment controls, the length of the electrical cord. How easy it is to use manual router, not only the comfort of the user depends, but also the quality of the processing performed.

This option is provided not only design features milling cutter, but also the presence of special lighting in its equipment.

The functionality and usability of the equipment largely depend on this characteristic. That is why, when purchasing any milling cutter (including for tapping loops), opt for models equipped with various holders, additional nozzles and other elements.

When choosing a router, it is necessary not only to hold such a device in your hands, but also to turn it on. So you can evaluate how freely and easily the working head of the equipment moves, test the moving elements of the router for the presence of backlash and distortions in them, and determine the level of noise emitted by the device during operation.

Recommendations for setting up a router for tapping door locks and hinges

Before using the manual milling tool for cutting locks, you need to configure it. In particular, the following parameters of such a power tool must be correctly configured:

• the depth at which the cutter cuts into the material being processed;
• the rotation speed of the tool being used.

The depth of the groove created during machining depends on the thickness of the door hinge material or on geometric parameters mortise lock.

To set the equipment to a specific milling depth for hinges or door locks, you must perform the following steps:

• The milling cutter is established on a plain and firm surface.
• Then the threaded element is loosened, which fixes the feed pin.
• The cutter to be machined is lowered to the level of the supporting surface, and the number zero is set on the machining depth scale.
• If grooves for loops are created using a router, it is necessary to determine the thickness of the material from which they are made.
• The resulting value is set on the scale of the feed pin of the router.

To get a better idea of ​​how to adjust the depth of processing performed by a manual router, you can watch the corresponding video.

In the event that it is planned to cut the lock with a milling cutter, during which it is necessary to form a groove of considerable depth in the end part of the door, then this procedure is carried out in several stages, at each of which a layer of wood no more than 5 mm thick is removed.

Setting the rotation speed of the tool with which processing will be performed is carried out empirically. At the same time, it is important to ensure that the milling cutter does not experience overloads during the processing, and the wood being processed does not burn. To adjust the speed of rotation of the tool, a special regulator is used, mounted on the body of the router.

Preparing grooves for door hinges and locks

In order for the grooves created with a manual milling cutter for mounting door locks and hinges to be made as accurately and efficiently as possible, it is recommended to use special templates for inserting hinges and locks. Purchase a template for tapping locks and hinges on the modern market various designs and size is no problem.

In order not to spend money on such a tie-in device, you can make it yourself. You can independently make a very easy-to-use template for inserting hinges and locks from available materials – wooden planks and bars, laths, chipboard, threaded fasteners.

We measure the offset of the cutter We mark the template We make 2–3 passes with the cutter
We get the finished hole We install the stop bar We test the template

The process of forming grooves using a manual milling cutter and subsequent mounting with hinges for installing doors is carried out in the following sequence:

1. The entrance, interior or furniture door, on the end surface of which it is necessary to form grooves, is installed in special clamps and securely fixed in them.
2. The marking of the places where the hinges will be installed is carried out.
3. A template is installed on the marked area of ​​​​the end of the door leaf and securely fixed on it.
4. In the inner part of the template, using a pre-configured milling cutter, the material is sampled to the required depth. In the event that loops are inserted with a milling cutter without a template, the material is sampled by the tool along the contour of the previously applied marking.
5. After removing the template from the end of the door leaf, the machined surface of the formed groove is finished with a chisel.
6. In the resulting groove is installed door hinge and is fixed in it with the screws that come with it in the kit.

Preparation of a place for installing the second half of the hinge, which is mounted on the door frame, is carried out according to a similar technique. Exactly the same technology is used to prepare the groove into which the door lock will be installed.

Every person wants to be interior door was installed beautifully and without damage, and therefore it is always worth contacting professionals who know their business, even if it is a little more expensive, but there is confidence in the quality of the work.

If we talk about the methods of inserting deputies, then we can distinguish 2 main approaches. It is professional, with high-precision electric tools, and handicraft, using a hammer and chisel.

In both cases, the following list of tools will be required:

• Manual milling cutter, nozzle for cutting locks;
• A hammer;
• Chisels of different sizes;
• Flat and Phillips screwdrivers;
• Drill or screwdriver;
• A set of drill bits for wood;
• Roulette.

The high speed of the cutter will make recesses for the lock without damaging the door covering. The hammer is mainly needed for the artisanal method, but it can also come in handy with a professional approach.

Chisels will have to cut out a place to fit the lock, but with this tool you can easily damage the door covering and worsen the appearance.

Flat and Phillips screwdrivers will be needed to tighten the screws that hold the lock and the handle itself. It is recommended to use them, because when tightening with a screwdriver, there is a high probability of damaging the door covering. With a drill or a screwdriver, you can easily, and most importantly, accurately, following the drawing, make a deep mounting hole under the lock and for the handle. A set of drill bits for wood is mounted on a drill or screwdriver. A tape measure is necessary for measurements, so as not to make a mistake when planting the lock.

Types of cutters for cutting locks

Milling machine - a device for door frames and canvases, which will ensure high accuracy of the landing recesses. At present, for a manual router, there is simply great amount different cutters. All of them can be divided into 3 groups - edge, groove and figurine.

Namely:

1. edging- are used in the manufacture of product edges, as well as for various carved elements on the material.
2. Slotted- with their help, grooves, recesses, recesses, grooves are made on wooden products.
3. Figurative- designed to create decorative cut elements on the facades of furniture and doors.

If we consider in more detail, we can distinguish 9 commonly used routers. A straight groove router is designed for processing straight grooves, and in combination with a copy sleeve, it can be used for curly and straight parts according to a template. Dumbbell V-groove routers are designed for decorative carving or as a travel guide.

Structural groove milling cutter is designed for the manufacture of dovetail or U-shaped groove joints. The milling cutter for merging on the world-thorn is used to join long-length canvases along the length.

Shaped groove cutters are used for shaped side grooves in surfaces.

Straight edge phrases are applied at work using homemade templates. Cutters with edging and disk shape are used in the selection of the fold, they are distinguished by high accuracy. Curly edge cutters are used for processing the edges of panels, facade frames and skirting boards. cutters horizontal type serve to decorate milled edges.

How to cut hinges into a door with a router: instructions

As noted above, it is better to entrust the matter to a professional, but if you are determined to make the hinges in the door with a phraser yourself, then this instruction will be relevant. First you need to decide which side of the door will be front, and on which side the hinges will be located. It is advisable to mark the door so that later you do not realize that they are screwed on the wrong side.

Deciding on a location:

• We attach a loop to the door;
• Outline with a simple pencil;
• After that, according to the resulting office, we carefully process it with a chisel.

The latter is necessary to avoid cracks and damage to the door, which can occur during the rotation of the cutter. Most important point– Adjustment on the hand router of the immersion depth and parallel stop. The long edge should be milled from top to bottom. The upper and lower lines of the contour should be processed within a couple of millimeters, and then cut down with a chisel. This is necessary to avoid damage to the door.

The distances from the upper and lower edges of the door to the hinges should be selected from 17 to 22 cm.

Next, attach the loop and fasten. We apply the timber with the letter “G”, make an adjustment for the gap between the door and the frame and measure the location of the hinges. Let's move on to cutting door frame- leave the oral emphasis on the router, specify the depth of immersion of the cutter and do everything exactly as for the door. After all, we fasten the hinges with the door to the door frame.

The process of tapping loops can take several hours. If you do not have complete confidence in your abilities and the ability to use a manual router, then it is better to turn to professionals, or, in extreme cases, call a friend who will help with the insertion of loops.

Using templates for tapping hinges and locks

Templates can greatly facilitate the task of installing them. You can make these templates yourself or buy them online. hardware store. Making a template does not take much time.

For manufacturing you will need:

• Board thickness from 20 mm, length from 40 mm;
• Wood fiber tiles 100x100 mm in size;
• Small wooden beam;
• Rail length from 150 mm;
• Drill, jigsaw;
• Fasteners and wing bolts.

On a fiberboard, a cut of the required size is made, 6 square parallel holes are drilled (3 on each side). We make another hole in the center with dimensions of 140x70. A bar is attached to one of the edges of the rail, which will be a limiter. Next, you should attach the rail with the bar to the tile with screws. We cut out 3 overlays from the board - one for vertical fastening and 2 of the same size for horizontal. In each tab, 2 parallel cuts are made, this will allow you to adjust the size of the holes. The pads are attached to the MDF board.

The template is ready, it should be clarified that all the above dimensions are conditional, they do not have to be observed.

Applying templates for tapping hinges and locks is very easy. To do this, you need to fix the door on the floor. Next, we determine the side where the loops will be located, and apply preliminary markings. In the place where the hinges should be installed, we apply a template. The chamfer is removed by hand phraser. The depth of the chamfer should be equal to the thickness of the loop.

How to use a router for cutting locks (video)

When installing hinges and other fittings on the door leaf on your own, it is imperative to observe safety precautions. At right approach and following all the recommendations described above, you will get beautiful doors for many years.