What is the cost of laying expanded clay concrete blocks? Internal partitions according to the project

The most economical type of roof spreading device is the expanded clay spreading device, this is due to the fact that only expanded clay is used from the main materials used for this type of spreading device. For quality device We recommend the use of expanded clay sand, i.e. expanded clay with a fraction of up to 5 mm.

Before starting the device for spreading the roof with expanded clay, it is necessary to set elevation marks. The next, and probably the most important step in the device of expanding the roof with expanded clay is the setting of beacons, guides of the valleys and ridges of the roof slopes. They can be made of metal beacons or guide profiles, lumber. Then the formed cards, compartments are filled with expanded clay, which is leveled by pulling the rule along the beacons or guides.

On top of the expansion with expanded clay on a flat roof, a cement sand screed. The cement-sand screed must be reinforced with a metal mesh. In the process of laying out expanded clay and performing a screed on the roof, our company's specialists recommend using metal mesh with the smallest cells.

As noted above, the main advantage and advantage of this type of ramping device on a flat roof is its low cost. However, this type of roofing device has its drawbacks. The main disadvantage of performing this type of slope on the roof is the low accuracy of such a slope. This factor is caused by the high flowability of expanded clay. In the process of leveling, builders are forced to move, including on completed maps filled with expanded clay. At the same time, the evenness of such a surface is disturbed, expanded clay does not hold its shape. To solve this problem, the option is often used when expanded clay is poured with cement milk for fixation. Cement milk is a mixture of water and cement. The consumption of cement in this case is about 200 kg per 1 m3 of expanded clay.

The next disadvantage of the ramping device on a flat roof made of expanded clay is the high risk of wetting this layer. So, if in the process of laying expanded clay, you encounter rain, the rain falls into the thickness of the slope and then it is very difficult to expel this moisture. She will leave, but it will take a very long time.

The price of roofing with expanded clay

The cost of creating a ramp on the roof with expanded clay is from 150 rubles / m2.

In each case, it is different. The price for creating a expanded clay ramp depends on the total area of ​​the roof and the average thickness of the expanded clay layer.

Thus, it is better to focus on the price per 1 m3. The price of work on the device of expanded clay spreading is 1500 rubles / m3.

In comparison with other types of lightweight concrete, expanded clay concrete has found more extensive use, due to the ability to synthesize expanded clay gravel from clay raw materials. This is beneficial from an economic point of view; It has high strength with low thermal conductivity.

When choosing a composition, it is necessary to understand the classification of concrete, which will avoid mistakes.

Expanded clay concrete (GOST) according to its physical and technical properties and purpose is divided into:

  • heat-insulating - volume weight dry material 300-900 kg/m³, thermal conductivity up to 0.2. There are no requirements for high strength to the material, the volumetric weight depends on the quality of expanded clay. To implement a heat-insulating type with a low bulk density (150-200 kg / m³), ​​the largest and lightest fractions from 20-40 mm or more are used, after which large-pore expanded clay concrete 350-400 kg / m³ is produced;
  • structural and heat-insulating - the volumetric weight is 700-1400 kg / m³, the material is assigned grade strength M35 / M50 / M75. Higher strength compared to the previous type, along with low thermal conductivity (up to 0.5), allows use in building envelopes;
  • structural - volumetric weight reaches 1700 kg / m³, compressive strength - 400 kg / cm². It can be reinforced with prestressed or conventional rebar.

Good expanded clay concrete should be viscous and fluid at the same time. The amount of water and plasticizers included in the composition is determined empirically

Claydite concrete grades

Most often, several main grades of material are used - M100 / M150 / M200 / M300. They are successfully used for building walls, pouring floors, manufacturing panels, blocks, floor slabs.

M100 - characteristics:

  • frost resistance class - F50 - F100;
  • water resistance class - W2 - W4;
  • average density - D900 - D1300;
  • strength class B7.5.

Expanded clay concrete of this grade is used in the construction of low-rise residential buildings, for insulation of enclosing structures, in the arrangement monolithic floors, floors, when pouring screeds.

M150 - characteristics:

  • frost resistance class F75 - F100;
  • water resistance class - W4;
  • average density D1000 - D1500;
  • strength class - B10 - B12.5.

The material is used for the construction of enclosing and load-bearing structures, in the production of wall blocks and panels. Concrete is resistant to temperature fluctuations and chemical influences.

M200 - characteristics:

  • frost resistance class F100;
  • water resistance class W4;
  • average density D1600;
  • strength class B5.0.

The brand is used for the manufacture of light floors and blocks. The material is resistant to moisture and chemical processes.

Requirements for materials and raw materials

The composition of the expanded clay concrete mixture should be formed on the basis of high-quality raw materials, whose characteristics are normalized by GOST:

  • for the manufacture of stones, it is recommended to use cements that meet the standard (10178/22266/25328), colored and white Portland cements (15825/965).

For stones made of lightweight concrete, large and small aggregates are:

  • crushed stone, sand, gravel (9757);
  • fly ash (25818);
  • sand and crushed stone from slags of non-ferrous and ferrous metallurgy (5578), porous from rocks 22263), pearlite expanded (10832);
  • mixtures for ash and slag CHPPs (25592);
  • crushed and natural sand (8736).

Despite the characteristics of expanded clay concrete, it cannot be used for the construction of load-bearing foundations below ground level, even with low design loads.

For fine-grained and heavy concrete used as filler:

  • gravel and crushed stone from dense rocks (8276);
  • ash and slag mixtures from CHPP (25592);
  • sand and crushed stone from thermal power plant slag, non-ferrous and ferrous metallurgy slag;
  • sand from crushing screenings or natural and blast-furnace granulated slag, in accordance with the current regulatory documentation.

*in parentheses is the number of the corresponding state standard.

Expanded clay concrete (GOST 25820 2000) is made with the participation of coarse aggregate, the fraction size of which corresponds to 10 mm for a hollow module, 20 mm for a solid stone. If the composition will be introduced chemical additives their proportional ratio is determined empirically. If it is necessary to obtain colored blocks, pigments of inorganic origin are used.

The actual composition of expanded clay concrete, the proportions in independent construction are formed directly at the place of work. The properties of the material used are taken into account: particle size, humidity, etc.


Exist general recommendations to be taken into account:

  • to increase the strength characteristics and modulus of elasticity, quartz sand is introduced into the composition;
  • allowed to use quartz sand and expanded clay gravel without expanded clay sand, hydrophobic cement, which is effective in reducing water absorption;
  • as a binder, mainly Portland cement is used, the grade of which is not lower than M400, without plasticizers (this can cause a decrease in the strength of the material at an early age);
  • with an increase in the proportion of cement in the composition, the strength of the material increases, but at the same time, an increase in bulk density is observed. This necessitates the use of high-quality Portland cement;
  • if expanded clay concrete is subject to heat treatment, it is indicated to use alite cements.

Volumetric weight and brand of concrete characterize the properties of expanded clay concrete not completely.

To work with monolithic expanded clay concrete, the proportions can be adjusted in the direction of increasing the amount of expanded clay, which increases thermal insulation

Structure and grain composition change the properties of concrete, which can be:

  • macroporous;
  • with intergranular porosity;
  • dense;
  • moderately dense;
  • coarse-grained;
  • fine-grained.

Having achieved a homogeneous structure of expanded clay concrete, it is possible to improve performance characteristics building envelopes and reduce their cost. All required parameters for the material must be strictly observed.

Composition, proportions of expanded clay concrete blocks

The principles of selection and mixing of expanded clay concrete are similar to all general provisions inherent lightweight concrete. The preliminary water consumption is based on the assigned cement consumption.

For an approximate selection of the composition of expanded clay concrete blocks, you can look at the table data presented:

The composition of expanded clay concrete per 1 m³
Material density Cement M400, kg Expanded clay, bulk density, P150-P200 Water, l Sand, kg
M3 kg/m³ Kg
1000 250.00 700.00 720.00 140.00
1500 430.00 0.80 700.00 420.00
1600 430.00 0.68 600.00 680.00
1600 400.00 0.72 700.00 640.00
1700 410.00 0.56 600.00 880.00
1700 380.00 0.62 700.00 830.00

* brand of mix according to workability P1; class of expanded clay concrete B20, branded bulk density of expanded clay 600-700.


The composition of expanded clay concrete for the floor

According to the method of filling, it is customary to distinguish between dry, semi-dry and wet screed expanded clay floors.

The composition of expanded clay concrete and the proportions for conducting work using the wet method are as follows:

  • cement - 1 hour;
  • expanded clay - 4 hours;
  • sand - 3 hours

In terms of weight ratio, it is necessary to take 25 kg of expanded clay and 30 kg of sand cement. For the arrangement of the floor, it is recommended to use the presented composition of expanded clay concrete (M100).

The composition of expanded clay concrete for walls

To prepare strong structural concrete, use the following proportion:

  • cement M400 - 1 hour;
  • expanded clay sand - 1.5 hours;
  • expanded clay of fine fraction - 1 tsp.

Wall blocks made of such material can be successfully used in low-rise construction for the construction of wall structures.

The composition of lightweight expanded clay concrete

How smaller size filler grains, the denser the concrete

The specific gravity of light mixtures reaches 1000 kg/m³. In the composition, the amount of cement decreases, expanded clay - increases. Sand may or may not be present in the recipe.

If it is necessary to prepare sandless expanded clay concrete, the proportions, composition per 1 m³ will be as follows:

  • expanded clay M200 - 720 kg;
  • cement - 250 kg;
  • water - 100-150 l.

Price

Expanded clay is an affordable raw material that is sold at most enterprises specializing in the production of lightweight concrete.

Expanded clay - price per 1 m³:

  • in bulk - from 950 to 1850 rubles. The smaller the fraction of the material, the higher its cost;
  • expanded clay in bags - the price is 58-104 rubles. One bag contains approximately 0.04-0.05 m³ of material.

If you need to purchase ready-made expanded clay concrete, the price for 1 m³ will vary from 3.1-3.9 tr, which depends on the brand and class of the material.

Calculation of the cost of expanded clay concrete block will allow you to understand whether it is profitable to purchase finished material Or is it better to organize your own mini-production. Calculations are based on volume, market value of all components, electricity consumption and labor costs. Practice shows that self-preparation of the material allows you to save 30-35% of its selling price from the manufacturer.

If the master plans to organize independent production expanded clay concrete, the proportions per 1 m³ are selected depending on the area of ​​​​application of the material.

The composition of expanded clay concrete blocks and expanded clay concrete for walls and proportions per 1 m3 is described in the video:

Foreword

Content

This page provides an approximate estimate for block houses that can be built from various kinds lightweight concrete. To get started, we suggest that you familiarize yourself with the types of popular building blocks. Then you will see approximate prices for block houses of various configurations and areas.

A block house is a building made of aerated concrete blocks. This material is widely used for the construction of private and typical apartment buildings as well as office and industrial buildings.

Advantages and disadvantages of aerated concrete

The main advantage of aerated concrete is its low weight and lightness: 1 cubic meter of this building material is about 5 times lighter than a cubic meter of brick. Latest developments(the so-called sandwich panels) weigh even less - no more than 10-15 kg. The thickness of the heat-insulating layer in them is in the range of 5-25 cm. Aerated concrete blocks perfectly retain heat, which minimizes its leakage from the building, which significantly reduces the cost of heating the house.

The disadvantages of aerated concrete include the fact that they are not sufficiently resistant to mechanical stress, they do not pass air well, and sound insulation leaves much to be desired. It is for this reason that it is believed that a house built of aerated concrete blocks is less comfortable than the same wooden one.

Types of lightweight concrete

Popular types of lightweight concrete are gas silicate concrete and slate-ash aerated concrete. Both types of lightweight concrete are made from ground quartz sand and Portland cement, in some cases ground granulated metallurgical slag is added. The difference between these building materials is that aerated silicate concrete is made with the addition of lime, and slate-ash concrete is made on the basis of fine ash from the processing of combustible shale into fuel.

At present, many enterprises producing building materials have learned how to produce aerated concrete blocks without the use of Portland cement. Such material is more environmentally friendly.

Aerated concrete blocks are lighter than any other types of concrete, but at the same time they are characterized by high strength, which allows them to be used as load-bearing elements and structures in the construction of low-rise and mid-rise buildings.

Due to the design features, aerated concrete blocks of all types have a high porosity. Therefore, in order for the erected building to acquire equilibrium humidity, it takes a lot of time - as a rule, from six months to a year. To create a moisture-proof and vapor-tight layer, special weather-resistant paints are used, which cover the facades made of aerated concrete.

In construction, another type of lightweight concrete is widely used - foam concrete. This construction material It is made from a cement-sand mixture and a foaming agent, which is a chemical reagent. A characteristic feature of foam concrete is that it is produced directly at the construction site, as it quickly "seizes" in natural conditions (for this, the prepared mixture is poured into special forms).

Another common type of lightweight concrete is expanded clay concrete. In its manufacture, expanded clay is used as a coarse aggregate, and as binder- cement or other materials (lime, gypsum, synthetic resins, etc.). The fine aggregate is porous or dense sand (one typical example is quartz sand).

Monolithic expanded clay concrete aerated concrete

Expanded clay concrete can be of several types - depending on the degree of its porosity and depending on the purpose. According to the first sign, coarse-pored (sandless) and porous expanded clay concrete aerated concrete are separated, according to the second, heat-insulating, structural-heat-insulating and constructive are distinguished.

Stones and blocks made of lightweight concrete with porous aggregates are also very popular. Currently, manufacturers produce monolithic expanded clay concrete in different designs: a wide range of colors and imitations for other materials are offered (for example, natural stone). In most cases, this building material does not need to be plastered.

It has already been mentioned above such material as wall sandwich panels. They represent large building construction in the form of lightweight multilayer elements. Their undoubted advantage is lightness and at the same time strength, due to which they are extremely resistant to mechanical impact and influence environment. In addition, they are fire-resistant, durable and attractive in appearance.

Each of the above building materials has both advantages and disadvantages. In addition, they differ in price. So final choice material should be done after weighing all the pros and cons, as well as in consultation with experts.

Approximate estimate for the construction of a block house and the estimated cost of laying aerated concrete blocks

The following is an approximate estimate for the construction of a block house with total area 300 sq. m. Suppose the house has the following design: reinforced concrete slabs, 400 mm, external walls made of foam concrete or gas silicate blocks with a size of 300 mm, cladding - cladding ceramic brick. Internal walls and are laid out from slotted and solid brick, ventilation ducts and chimneys are made using a single solid brick, used as a roofing soft material"Katepal", "Ruflex" and "Tegola". The estimated price of laying aerated concrete blocks is also presented, which may differ slightly in the practical implementation of the project.

Table - Estimate for the construction of a block house with a total area of ​​300 sq. m:

Position name

unit of measurement

Volume

Price

Total

material

Works

Foundation

Removal of axes, layout for the foundation

Development of a site for the foundation, excavation

Installation of a sand and gravel base with a rammer

Installation of a concrete monolithic strip foundation

Brick wall laying from ground level to 0.00 mark

Overlap device at 0.00

Implementation of coating side insulation

Total

Materials used

Reinforcement on the foundation frame

Commercial concrete

Building brick

Granite crushed stone, sand

Bituminous polymer mastic

set

Total

16 752,57

Position name

unit of measurement

Volume

Price

Total

material

Works

Construction of outdoor and internal walls houses with reinforced concrete floors

The construction of external and internal walls from a gas silicate block

Exterior façade cladding

Construction of internal walls from building bricks

Construction of chimneys and ventilation ducts from building bricks

Installation of a reinforced monolithic belt under floor slabs

Production and installation of load-bearing metal beams for floors

Installation of reinforced concrete lintels

Installation of the ceiling at the level of 3.20

Total

17 678,6

Materials used

Block gas silicate

Brick front red single

Brick solid and slotted ceramic

Reinforced concrete floor slabs

Commercial concrete

Jumpers

Rolled steel, high-section steel, channel bars, fittings

Masonry mortar, lumber

set

Total

33 036,7

Position name

unit of measurement

Volume

Price

Total

material

Works

Roof truss installation with finish coating soft roof("Katepal", "Ruflex", "Tegola")

Installation of wooden floor beams at elevation 6.20

Mounting roof structure with crate

Waterproofing device

Installation of moisture resistant plywood

Substrate installation

Soft roof installation

Total

14 822,8

Materials used

Edged lumber

Waterproofing film

Plywood or OSB

Waterproofing substrate

Soft roof

Anchors, nails, screws, bolts, etc.

Total

Total cost of work

39 082,6

Total cost of materials

59 649,28

Estimated total

98 731,88

Estimated construction estimate and the cost of a foam block house

In the Russian market for a house made of foam blocks, the price largely depends on the region where the construction site is located. The estimated estimate for the construction of a foam block house, which is proposed below, takes into account approximate prices. But on average, the cost of a house made of foam blocks is more attractive in comparison with a monolithic and concrete construction due to the more affordable cost of wall materials.

The price of building a house from foam blocks also significantly depends on the type of foaming additives that are used in production. Be careful, if you are offered a significantly lower cost of building a house from foam blocks than you see in the proposed estimate, then low-quality wall material may be used.

The next example is an approximate estimate for the construction of a house from foam concrete blocks. The total area of ​​the house is 250 sq. m.

Table - Estimated construction of a house with an area of ​​​​250 square meters. m of foam concrete or aerated concrete:

Position name

unit of measurement

Quantity

Estimate for work

The cost of work

Material price

Cost of materials

Geodetic works

Settling, leveling, development and excavation

Soil compaction by hand

Sand and gravel preparation device 30 cm thick with rammer

Foundation pouring

Installation of horizontal waterproofing (2 layers of hydrostekloizol)

Mounting vertical waterproofing foundation walls (hot bitumen 2 times)

backfilling

formwork

Foundation reinforcement (work)

Foundation reinforcement (material)

Foundation pouring

Monolithic reinforced concrete base, walls, upper reinforced belt, monolithic sections floors

Position name

unit of measurement

Quantity

Estimate for work

The cost of work

Material price

Cost of materials

Installation of floor slabs

Terrace and porch construction

Construction of facade and load-bearing walls

Wall insulation

Installation of monolithic ceilings

The device of monolithic flights of stairs and platforms

Installation of roof elements with battens

Antiseptic solutions

Roof installation

Insulation of coatings and ceilings with insulation

Hydro vapor barrier device

Plastering of the facade along the grid along with slopes

High-quality plastering of ceilings, walls inside buildings on a grid up to 2 cm thick

Installation of double plastic double-glazed windows, KBE profiles, window sills, ebbs

Installation of metal door blocks (set)

Plinth finish

Total

46 994,9

62 979,4

Estimated total

109 974,3

How much does a house made of foam blocks cost

In conclusion, the topic of building block houses is considered an example of an estimate for the construction of a box of a block house from foam blocks with a total area of ​​​​137 square meters. m. If you carefully recalculate all the data with price adjustments for your region, you will find out exactly how much a foam block house costs.

Table - Estimate for the construction of a box of a block house with an area of ​​​​137 square meters. m:

Position name

unit of measurement

Quantity

Estimate for work

The cost of work

Material price

Cost of materials

Internal partitions according to the project

Laying of internal partitions according to the project

foam concrete block

Reinforcing mesh

Device for doorways

Metal corner for openings

Total

Roof structure

Beam 200 x 150 mm

Ruberoid

Installation of the truss system

Beam 200 x 50 mm

Beam 150 x150 mm

Beam 100 x100 mm

Beam 150 x 50 mm

Lathing installation and temporary covering

Lumber (board 150 x 30 mm)

Ruberoid

Total

Total works and materials

20 148,85

18 756,6

Estimated total

During construction, as well as from other materials, it is necessary to correctly approach the choice of builders for masonry, so as not to lose in quality and price.

What is the price of masonry from expanded clay concrete blocks?

The cost of this work, as well as for other materials, is set not lower than the cost of the material. To date, prices for a cube of expanded clay concrete blocks start at 800 rubles and end at more than 2,000. But the cost of laying expanded clay concrete blocks for some companies exceeds 3,000 rubles. As a result, the question arises, how much is it really worth?



Some companies add value because of their prestige and fame, but the quality of work may not differ from those companies that provide the laying of expanded clay concrete blocks at the price of their cost.

It will be better if you yourself purchase at a price that is favorable to you, and then look for specialists who are willing to work for this price, which will help you avoid the moment when you are told one price, but in reality it is less. Especially since large companies cooperate with certain suppliers who may inflate prices.

The prices for laying expanded clay concrete blocks have a wide range and are designed for any wallet. You should not immediately call large companies, because among those who offer low prices, can also be good specialists. And it is better to consult with people who have already encountered this, and they will be able to recommend trusted people to you.

Video

Material calculation
WALLS:
expanded clay concrete blocks (390x190x188mm):
71.11 m³ x 3300 rub/m³234663 rub.
reinforced concrete lintels 2PB 17-2-p (1680x120x140):
18 pcs. x 462 rubles / pc.8316 rub.
reinforced concrete lintels 2PB 13-1-p (1290x120x140):
13 pcs. x 383 rub./pc.4979 rub.
reinforced concrete lintels 2PB 10-1-p (1030x120x140):
6 pcs. x 357 rub./pc.2142 rub.
reinforcing mesh (50x50x3 mm):
47 m² x 102 rubles/m²4794 rub.
reinforcing bars Ø12 AIII:
0.2 t x 37500 rub/ton7500 rub.
concrete mix B15-20:
1.8 m³ x 4200 rub/m³7560 rub.
extruded polystyrene Penoplex 35:
0.6 m³ x 5100 rub/m³3060 rub.
flexible masonry connections BPA 4-2P 300mm with insulation clamps:
740 pcs. x 3.3 rub./pc.2442 rub.
facing single brick:
7670 pcs. x 13 rubles / pc.99710 rub.
mortar:
10.5 m³ x 2700 rub/m³28350 rub.
:
14.75 m³ x 3700 RUB/m³54575 rub.
TOTAL: on the walls458091 rub.
FOUNDATION:
gravel bedding:
11.4 m³ x 1900 rub/m³21660 rub.
concrete mix B15-20:
8.7 m³ x 4200 rub/m³36540 rub.
concrete mix B15-20:
81.8 m³ x 4200 rub/m³343560 rub.
hydrostekloizol TPP 3.5:
19 rolls x 690 rubles/roll (10m²)13110 rub.
reinforcing bars D10, 12, 16 AIII:
4.9 t x 37500 rub/ton183750 rub.
edged boards for formwork:
1.4 m³ x 6500 rub/m³9100 rub.
roll waterproofing RKK-350:
7 rolls x 315 rubles/roll (10m²)2205 rub.
TOTAL: on the foundation609925 rub.
COVERS:
wooden bars 150x100; 150x50:
4 m³ x 7000 rub/m³28000 rub.
drywall Knauf (2500x1200x10):
25 pcs. x 260 rub./pc.6500 rub.
steel profile with fasteners:
214.6 r.m x 49 rub./r.m10515 rub.
mineral wool insulation (Rockwool):
18.5 m³ x 3700 rub/m³68450 rub.
waterproofing (Tyvek Soft):
178 m² x 68 rubles/m²12104 rub.
PE vapor barrier:
178 m² x 11 rubles/m²1958 rub.
plywood sheets FK 1525x1525x18:
1.3 m³ x 19000 rub/m³24700 rub.
subfloor edged boards:
1.5 m³ x 6500 rub/m³9750 rub.
TOTAL: by floors161977 rub.
ROOF:
pine racks (150x50mm):
4 m³ x 7000 rub/m³28000 rub.
bioprotective composition:
59 l x 75 rubles/liter4425 rub.
waterproofing (Tyvek Soft):
184 m² x 68 rubles/m²12512 rub.
profiled sheets SINS 35–1000:
176 m² x 347 rubles/m²61072 rub.
self-tapping roofing 4.8x35:
6 pack. x 550 rubles / pack (250 pcs.)3300 rub.
figure skate (2000mm):
6 pcs. x 563 rub./pc.3378 rub.
edged boards 100x25mm:
1.1 m³ x 7000 rub/m³7700 rub.

10:0,0,0,290;0,290,290,290;290,290,290,0;290,0,0,0|5:188,188,0,290;188,290,63,63;0,188,108,108;188,290,147,147|1127:227,147;227,63|1327:163,63;163,117|2244:0,41;0,170;290,200|2144:80,0;80,290;217,290|2417:290,23|1927:220,-20

RUB 1,429,890.0

Only for the Moscow region!

Calculation of the cost of work

Do you want to know how much it costs to build your house and choose contractors?

Place an express application and get offers from professional builders!

Layout example 10x10 m for calculation

Structural scheme

1. Expanded clay concrete block d=400mm;
2. slab mineral insulation d=100mm;
3. Brick front d=120mm;
4. Ventilation channel d=20-50mm;
5. Screed from reinforced concrete h=200mm;
6. Thermal insert foam d=30-50mm;
7. Wood beam ceilings d=150-250mm;
8. Sheets of corrugated board;
9. Foundation from a monolithic concrete slab h=1.8m;

Claydite concrete wall with brick cladding and interlayer thermal insulation

Claydite-concrete block masonry

The calculated thermal conductivity of the masonry from expanded clay sides is 1.5 times lower than that of the facade from clinker brick of equal thickness, at a similar selling price.

The main difference between claydite-cement blocks lies in the amazing water-repellent characteristics: in conditions with absolute humidity cement-ceramsite material absorbs moisture three times less than gas silicate. This is so important, since the moisture absorption parameter seriously affects the thermal insulation characteristics of the wall material in various weather zones.

In appearance, these are lightweight, with a volume of seven ordinary bricks, masonry stones, made by the method of volumetric vibroforming from cement-ceramsite mixture.

Expanded clay blocks have gained great popularity for individual construction, due to their high strength, hygiene and fire safety. In countries such as the Czech Republic, Sweden, Germany, the Netherlands, Finland, Norway, at least 40% of buildings were built from expanded clay concrete blocks.

  • Since the moisture transfer through the brick is stronger than that of expanded clay concrete, the blown gap between the expanded clay blocks and facing masonry(in the absence of a heat-insulating component from mineral wool) is not done.
  • In the option when heat-insulating layer there is “non-breathing” extruded polystyrene in the wall (for example, brands: Technoplex, Styrofoam, Primaplex, Polyspen, Teplex, Styrodur, Penoplex, Ursa XPS) it makes no sense to perform a ventilated gap between expanded clay concrete blocks and facing masonry, but you will have to install a vapor barrier layer from inside the house and more construct a system of forced ventilation or air heating.
  • Due to the fact that, for a comfortable stay, forty centimeters of expanded clay concrete are not enough, then smart decision the expanded clay concrete wall structure will be insulated with a rigid mineral wool insulating layer, for example, such as: P-125, Rockwool, Knauf, Isover, Izorok, PZh-200, Izomin, Ursa, P-175, with a section of 10 cm, followed by a device (through air gap) of the facial layer. In this case, a moisture-permeable structure is obtained, which allows the house to make free removal of fumes to the street.
  • A trained installer puts about three cubic meters of expanded clay blocks per shift, which is three times higher than the productivity brick work, and consumption cement mixture is reduced by 60%.
  • On the upper row of expanded clay blocks, in plank formwork preparation, a reinforcement-reinforced concrete belt is produced, 200 mm thick. On the street surface, the reinforced concrete filling is insulated with a 5-cm insert made of extruded foam.

brick cladding

It is undeniable that facing brick- the most popular building material for building a house, which, in addition to the classic exterior, has weak (about six percent) moisture absorption and high (up to 100 freeze-thaw periods) frost resistance, which determines the long-term life of stone buildings. In addition to the usual ones, glazed, clinker and figured bricks are produced among the facing clay bricks.

Currently on sale facade brick various profiles (rounded, rectangular, beveled, wedge-shaped) and textures (corrugated, rough, smooth, chipped), as well as colors (from white-yellow to terracotta), which allows you to implement various innovative architectural fantasies.

If a masonry variant with a mineral-fiber heat-saving layer is being designed, the main working steps for the construction of a multi-layer wall are:

  • A wall is made of expanded clay blocks 40 cm thick on a sand-cement mixture.
  • With an interval of three to four rows of expanded clay concrete blocks and gaps of 100 cm, special flexible fixing rods with a round clamp, brand BPA-300-6-2P ("Galen"), are laid for dressing with decorative cladding, in addition, at the intersection of walls , places of support of jumpers, the next five / six rows of expanded clay blocks are reinforced with reinforcement.
  • Pieces of basalt thermal protection without gaps are attached to the outgoing fastener rods and stabilized with clamps.
  • On the outer surface of the thermal protection, it is also desirable to install diffusion film for protection against blowing, such as Yutavek, Izospan, Tyvek.
  • It is made in 1/2-brick facing masonry, connected to the inner wall with the help of prepared reinforcing outlets.

Slab concrete foundation with monolithic concrete strip

The slab foundation is carried out over the entire area of ​​\u200b\u200bthe structure in the form of a solid reinforced concrete slab and can be in an unburied or buried form.

When deepening monolithic slab acts as a base on which the side walls of the foundation are erected, which form the basement tier. At high level groundwater, the perimeter parts of the foundation should be arranged in the form of an inextricable reinforced concrete tape, using waterproof measures: gluing, coating, impregnation.

The above-ground foundation slab is used in low-rise housing construction, on weak soils: peat bogs, recultivated, bulk, as well as in shallow groundwater. This foundation is appropriate for the construction of summer cottages that do not contain a high basement part of the foundation and cellar.

In a situation where a monolithic slab is laid above the freezing level of the ground, while the upper side of the foundation slab is used as the base for the floor of the residential area, there is a need for thermal protection of the soil under the foundation slab and under the blind area.

The optimal solution is considered to be the installation of a layer of extruded foam (such as: Styrodur, Primaplex, Ursa XPS, Teplex, Styrofoam, Technoplex, Polispen, Penoplex), because other heat-insulating agents: expanded clay granules, granular foam, basalt fiber - in a short time gain water , which leads to a rapid decrease in their thermal resistance in wet soil.

Standard manufacturing sequence slab foundation with vertical walls in the form of a continuous concrete perimeter:

  • At the beginning, a layer of earth is dug to the planned mark.
  • Crushed stone preparation is poured onto the prepared substrate, fractions 40/60, with a layer of 150-200 mm, and thoroughly rammed.
  • A cement-sand filling is made, 5 cm high.
  • A moisture-proof membrane is laid with a perimeter margin of up to 2000 mm, for vertical waterproofing of the side of the foundation base.
  • In order to protect the moisture-proof film from possible damage during the installation of the reinforcing cage, a second layer of mortar is laid along the waterproofing, about 4 cm high, along the perimeter of which formwork panels are placed along the thickness of the foundation slab.
  • The cast plate is reinforced with two rows of welded reinforcing bars with a diameter of Ø14 type AII-AIII with cells of 20x20 cm.
  • For the slab foundation, only ready-made concrete mix, grade M300, class B22.5, supplied by a mixer, is allowed.
  • Offset up to 25 cm from the contour foundation slab, put the formwork panels at the height of the vertical walls in the form of a solid reinforced concrete ring,
  • AT finished form for pouring, a reinforcing structure is laid, from reinforcement type A300 Ø10, and concrete is made.
  • curing period concrete mortar(when it is necessary to make stripping) takes about 1 month, with a heat of at least plus 10-15 degrees. .

Beam-wood floor

In individual construction, wooden-beam floors are mainly popular, because of the cheapness and convenience of their implementation.

For beam ceiling lumber has been used for a long time conifers(larches, pines, spruces), with a volumetric moisture content of less than 14 percent. In terms of bending resistance, the most durable beam is a crossbar with a cross-sectional proportion of 7: 5 (for example, 0.14x0.10 m).

When planning a wood-beam floor, you should use special diagrams that take into account the dependence of the dimensions of the beam structure on the load and the distance between load-bearing structures; it is also permissible to build on the simplified rule that the width of the beam should be at least 0.042 of the width of the room, and the thickness - 5 ÷ 10 cm, with intervals of alternating beam beams of 500 - 1000 mm and a load of 150 kgf / m².

For a suitable replacement of beams of a given size, it is permissible to use hammered boards, while leaving the overall cross section unchanged.

Characteristic nuances of installing a beam-wooden floor:

  • The ends of the beam boards are cut with an inclination of about 60 degrees, treated with an anti-rot compound (Cofadex, Holzplast, Teknos, Biofa, Aquatex, Tex, Biosept, Dulux, Pinotex, Senezh, Kartocid, Tikkurila, KSD) and wrapped with roofing paper, leaving the end cut open, for preventing the likely damage by rot, which occurs when dampness in a brick niche.
  • in houses made of logs, the edges of the beam beams are sawn down in the form of a cone, and then driven into the prepared opening of the last log to the full thickness of the wall log.
  • The beams are set aside from the wall by at least 50 mm, and the indent between the beams and the furnace channel should be more than 0.40 m.
  • Traditionally, in brick-and-block structures, the edges of the beams are located in the masonry grooves in which moisture condenses, therefore, between the wall and the cuts of the ends of the beams, an unfilled gap is made for ventilation, and with the allowable depth of the groove, a heat-insulating insert is also arranged.
  • The installation of beams is done in the following sequence: first the first and last, and then, with the adjustment according to the spirit level, all the remaining ones. Logs should be wound on the wall by at least 150-200 mm.

The covering of the last floor is insulated with the installation of a vapor-proof film under the insulation, the interfloor overlap does not need to be insulated, and the floor of the first floor is thermally insulated with the installation of a vapor barrier layer above the insulation.

If the problem of the structural strength of wood-beam interlevel floors, as a rule, is settled by simply increasing the height of the beams and their number, then with fire protection and with acoustic protection, the situation looks more complicated.

One of the options for improving the acoustic and fire performance of wood-beam interfloor floors consists of the following steps:

  • On the lower surface of the beam bars, at an angle of 90 degrees, on elastic clamps, after 300-400 mm, laths are fixed, on which a plasterboard ceiling is hemmed from below.
  • On top of the completed crate, a fiberglass fabric is laid and attached to the beams with a stapler, on which slab basalt fiber insulation is tightly laid, such as: Rockwool, Knauf, Ursa, Izorok, Izomin, Isover, with a layer of 50 mm, with an overlap on the sides of the floor beams.
  • From the side of the next floor, a chipboard layer (16 ÷ 25 mm) is mounted on the logs, then, a mineral wool layer of increased density (2.5 ... 3.0 cm), and sheets of subfloor plywood are laid out again.

Metal-profiled roof

Compared to a metal tile roof, the main advantages of a corrugated roof are expressed in affordable cost and ease of construction.

Profiled material - these are sheets of profiled iron with a polyester color coating, meander-shaped, which are offered under brands such as C-21, H60, H57, B-45, HC44, H44, HC18, MP-35, HC35, where the numbers indicate the height of the profile .

To decorate the roof, profiled flooring with a wave height of at least 18 mm is used to create the necessary rigidity and save on sheathing beams. The recommended slope of the roof is more than 8 degrees.

The roof covering is installed on strong frame, made of rafter legs and board lathing.

During the construction of private buildings, a 2.3-span scheme is usually designed with medium load-bearing walls and inclined rafters.

The heels of the rafters are installed on the Mauerlat with a section of 100x100 ... 150x150 mm; the distance between rafter legs usually selected in the range of 600 ... 900 mm with a cross section of rafters 50x150 ... 100x150 mm.

  • Roofing based on profiled metal sheets, like any other roofing made of iron, in cases of arranging an insulated attic, causes the use of under-roofing waterproof material, such as: Stroizol SD130, Yutavek 115.135, Izospan, Tyvek, TechnoNIKOL, which shields the heat-insulating layer from condensation.
  • The moisture-proof membrane is spread horizontally, from bottom to top, with about 2 cm sagging between the rafters and an inter-tier overlap of 100-150 mm, followed by sealing the connection line with adhesive tape.
  • To exclude inter-row joints, the height of the corrugated fabric is determined to be the same shoulder of the pitched surface, with an addition of 20 ÷ 30 cm, taking into account the lower overhang.
  • The distance between the purlins is set by the section of the profiled sheet and the slope roof slope: if the slope is more than 15 ÷ 17 degrees, and the profile type is C-8 ÷ C-25, then the step of placing the crate structure will be 0.4 meters, and for the nomenclature C-35-C-44 it will be 0.7-1.0 m.
  • To prevent the lifting of profiled metal sheets under wind loads, it is recommended to lay them from the lower zone of the end part of the roof, opposite to the main wind direction.
  • Corrugated sheets are attached to the boards of the crate with galvanized self-cutting screws, 28 ÷ 40.Ø4.8 mm long, with rubber washers, through the bottom of the wave, and the ridge, on the contrary, into the upper line of the profile. Along the line of the cornice, fastening goes on all deflections of the profile relief, and the rate of using self-tapping screws is taken up to 8 units. per square meter of roof.
  • The longitudinal overlap of profiled sheets should be made in 1 corrugation, however, with a roof angle of up to 12 degrees. - in two waves.