How to make a locksmith table with your own hands drawings. Metal workbenches - how to make your own hands. Video: DIY carpentry workbench

Everyone knows that a garage is necessary in order to put a car in it. However, many car owners use this room as a warehouse for unnecessary things, and if space permits, they remake it into a small workshop. Therefore, appropriate equipment is installed in it - racks, shelves and a workbench. The latter is a multifunctional desktop used for processing various materials, implementation of plumbing, assembly and electromechanical works. Workbenches for the garage can be made by hand.

Design features of the workbench

The garage workbench is often compared to a desk because it makes it easy to carry out a variety of tasks. and makes it possible to keep all the necessary tools at hand. Thus, in addition to the countertop, it has a large number of shelves and drawers. The design of the workbench consists of the following elements:

Be sure the workbench should be well lit. For this install a stationary rotary lamp that plugs into an outlet. It can be equipped on the wall, near the workbench, but it is much more practical to build electrical equipment directly into it. In this case, there will be no problems with electrification if you need to install the table in a new place.

Garage workbenches

Types of workbenches

These tables are of two types:

carpentry;
metalwork.

Carpentry is a metal or wooden frame with a wooden table top. It is best not to process metal parts on it, because traces of engine oil remain on its surface, which are very difficult to get rid of. In addition, metal chips often damage the surface of the table, as a result of which it will not last very long.

To work in the garage it is best to use a locksmith workbench, which is universal model. Its tabletop is metal, therefore it is used for processing wooden and metal parts. A wide variety of actions are performed on it: sawing, cutting, sharpening, grinding. In addition, this design is much more stable than a joinery, which is very important for working with metal parts, since during operation there is often a strong pressure on the surface of the countertop. Tools are stored in shelves that are specially provided for this.

Material used

To make a workbench in the garage with your own hands, two materials are used: wood and metal. The difference between these designs will be in reliability and resistance to various power and mechanical influences. In this regard, a metal workbench will significantly outperform a wooden one. There are other points that should be mentioned:

It is difficult to make a metal structure with your own hands, because will require welding work and you also need to have skills in working with metal. It is also quite difficult to process an iron billet. Therefore, to make a desktop of this type with your own hands, you will need special equipment and specific knowledge.
A tree is a completely different matter. To make a wooden workbench for the garage with your own hands, only a standard set will be needed home instrument - grinder, screwdriver, electric jigsaw, hammer, etc. You can even use only hand saw, but the work in this case will become a little more complicated.
If we take into account the operational and technical aspects of a desktop made of a particular material, then it is necessary to allocate a lot of weight. metal product and rather small strength of a wooden workbench. The ideal option it would be a combination of these two materials in one product, for example, make a workbench from wood, and cover its countertop thin layer gland. In this case, even the use of a vice and other similar devices will not be able to harm him.

Thus, combination of materials is ideal solution for making a workbench to the garage with your own hands. However, if the desktop will not be used too often, but from time to time, then it is best to do without completely wooden structure.

Preparatory work

Before you start making a workbench for a garage with your own hands, you should decide what dimensions and configuration the future design will have.

When equipping a garage with your own hands it is very important to choose the right place where the workbench will be installed. The best option will be considered the part of the garage where there is good lighting and equipped with electrical outlets. It is also necessary to take into account such a moment as the direction natural light. The light should fall from the left side or straight ahead. In this case, the work surface will always be illuminated.

The length of the tabletop should be such that it can easily accommodate the tools and large parts that are required for the job. Its width should not be more than 50 - 60 cm. This allows you to easily reach the opposite edge. One side can be equipped for electrical cutting tool: circular saw, jigsaw, etc. For this purpose, the plank is fixed in such a way that it protrudes 200 - 300 mm beyond the edge of the workbench.

Also, before you make a workbench in the garage with your own hands, you need to clarify one more parameter - its height. The convenience of carrying out the work depends on how correctly it will be determined. To determine the height, you need stand up straight, bend your arms at the elbows and mentally lean on on an imaginary table. Distance between floor and arms folded will be perfect height for future design.

Necessary tools and materials

To make a workbench in the garage, you will need the following tools:

a Bulgarian who has grinding disc and a circle for cutting metal;
level;
screwdriver;
drill;
welding machine and electrodes;
roulette;
jigsaw for cutting plywood.

Materials:

corner 4 mm thick;
steel strip 4 mm thick;
steel sheet required for the manufacture of holders for boxes 2 mm thick;
plywood for the manufacture of back, side walls of the table and drawers 15 mm thick;
screws;
anchor bolts;
square pipe 2 mm thick;
steel sheet to be used for the countertop, 2 mm thick;
wooden boards for countertops 50 mm thick;
guides for drawers;
self-tapping screws for metal;
paint for metal and wood.

The design made of these materials will be reliable and very durable. Planks will be used for niches and shelves, and steel strips will be needed to create rims on the table surface.

Assembling a workbench for a garage with your own hands

After completing all preparatory work start assembling a workbench for the garage with your own hands. For this, 4 supports made of a steel corner are taken. The legs for the desktop should be the same size. In the upper part they are fastened together with the help of a corner and welding. Thus, if you look at the structure from above, you should get a rectangle measuring 100x50 cm.

The same action is done from below. At a height of about 15 cm from the floor, corner trims are welded, which will subsequently provide additional rigidity the whole structure. If such a need arises, then additional racks can be welded, which will be needed to mount shelves and drawers.

As soon as the frame is ready, they begin to make the cover of the workbench. Edged oak boards are taken, 25 cm wide and 5 cm thick. The length of the boards is determined based on the calculations made earlier. Boards are laid on top of the frame and very tightly fixed to each other. To do this, a number of holes are made for the bolts along the perimeter of the upper connecting elements of the frame.

Holes are also drilled in the boards of the countertops through which they will be attached to the frame. From the top too need to drill holes to fit the bolt heads.

After the cover is fixed, proceed to its sheathing with metal. For this, galvanized iron is used. A metal sheet of suitable size is fixed to the surface using ordinary self-tapping screws. You should be aware that when cutting, burrs can form on the metal edges, so for safety, they should be processed with a file.

On this, work on the manufacture of the simplest workbench for the garage is considered completed. It is quite simple to make such a design with your own hands. For better stability on workbench legs metal corners or rectangles are welded from below, which allow you to screw the structure to the floor.

Thus, the workbench in the garage is very convenient fixture. It can be equipped with additional drawers, shelves and tool holders. A special screen is screwed to that side of the structure, which is closer to the wall, which will be used to place pliers, screwdrivers, wire cutters, etc. on it. A do-it-yourself workbench is often no worse than a purchased one.

Reading time ≈ 3 minutes

In any private house, workshop or garage, a carpentry workbench is a very necessary item. With its help it is convenient to make or repair any things, it also combines the functions of a table and a tool shelf at the same time. It can be equipped with a bench vise, and a machine for sharpening various tools can be installed on it. If you buy a metal workbench in a store, then it will cost a considerable amount of money, but it is quite possible to make a workbench from wood with your own hands.

Necessary tools and materials

So, for the independent manufacture of a workbench in the garage, you will need the following tools:

Hacksaw or electric jigsaw;
Roulette;
Square;
Building level;
Spanners;
Drill;
Screwdriver.

Materials:

bars for supports;
2 sheets of plywood or OSB (one of the sheets is cut out under the shelf required size);
boards for the frame;
self-tapping screws;
bolts;
washers;
nuts.

Before work, it is necessary to make a drawing of a workbench with dimensions for ease of assembly.

Step-by-step instructions for making a workbench

For the manufacture of the upper frame, it is necessary to saw off the boards based on the required size of the workbench (see photo).

Using self-tapping screws, fix 2 long and 2 short boards so that a rectangular frame is obtained. Using a tape measure, mark the distance to the middle of the frame, and fix the remaining short board perpendicularly, between two long boards, attaching it with self-tapping screws from both ends.

To make the legs of the workbench, you will need to saw off 6 equal bars. On the inside of the resulting base, fasten one leg to each corner of the frame with bolts, washers and nuts (see workbench diagram).

For the rigidity of the structure, it is necessary to put additional boards, which will also serve as the basis for the lower shelf. To do this, you need to saw off 4 boards.

With a tape measure, you need to measure an equal distance from each leg of 30 cm, at the resulting level, fix the board to the back of the structure to 3 legs, and from the front, fix the board between the extreme and middle legs, in the place where the future shelf is planned.

The remaining two boards must be fixed to the legs, at the same level as the boards for the shelves.

From one or more sheets of plywood or OSB using a hacksaw or electric jigsaw we cut out the necessary segments. We fix them to the top of the workbench flush with self-tapping screws. Additionally, a sheet of hardboard can be fixed on top, because. it can be easily replaced with a new one if the old one is badly worn out. The bottom shelf is made according to the same scheme. The distance between the extreme and middle legs of the workbench is measured with a tape measure, a sheet of material is cut out according to this size and placed on the resulting base.

When attaching legs or crossbars, it is necessary to use a square to obtain an equal distance between the parts of the structure. With the help of a level, at the place of installation, you need to check whether the workbench made with your own hands is level. In the event of a slope, it must be leveled by placing wooden chips under the legs of the workbench.

If a man likes to work with his hands, then he can not do without locksmith workbench, so any craftsman dreams of making a metal workbench with his own hands. Usually it is installed in the garage, utility room or at the cottage. The workbench itself is made in the form of a tabletop on a metal frame. This large product can be a real achievement in self-manufacturing tools. If you have a good command of the tools, as well as ingenuity and patience, then you can easily cope with this task.

The concept of a metal workbench

The workbench is called heavy durable table on which metal or wood can be processed. This tool was invented in Germany to facilitate work in workshops. The design of the workbench can be very different, it depends on the individual taste and the nature of the work performed, made of wood or metal. With the help of a metal workbench, locksmith, installation and electrical work is carried out in workshops, repair shops and service stations.

You need to know that workbenches can be metalwork and carpentry. Carpentry workbenches are easier to make, but can only work with wooden parts. In the carpentry version, the cover is made of wood or treated with linoleum. If you try to work a metal part on a carpentry workbench, its coating will quickly absorb oil, and metal chips will constantly get stuck there. Carpentry workbenches are made of wood, so they are not as stable as metal ones.

For a garage, a locksmith's workbench is usually used, on which you can work with metal parts. The table designed for such work has metal cover. The metal workbench can process and wooden blanks, therefore, is a kind of universal, which cannot be said about carpentry. When working with metal, the stability of the structure is important, since significant efforts are expended to process it, which create a lot of pressure on the countertop.

Metal workbenches can be single and multi-seat. Single tables are designed for one person, multi-seat tables can be used by several people at the same time. The multi-seat option is convenient to use in school workshops, but not in production. One master can perform precise work, and the other is sawing something at this time, so stability and the result of the work may be violated. The workbench should be well matched to the master. In this case, the work will be done professionally.

Design and principle of operation

The classic metal workbench has a table, a lid, and a benchtop that is usually made from softwood. The locksmith workbench has a durable metal carcass and a lid, which is endowed with tripartite sides. metal tables are made from a thick sheet of plywood or MDF, which is additionally covered with a steel sheet. The tabletop of a metal workbench has no sharp corners, which prevents the mechanic from being injured by negligence.

The drawers of the metal workbench for storing large inventory, which are located under the tabletop, are equipped with guides that prevent them from accidentally falling. Also, such desktops can be equipped with a protective screen, which is flat shield that is attached to back wall table. It prevents wall contamination and allows you to place the necessary tools in the immediate vicinity of your own workplace.

The legs are different large area surfaces and high strength, they are additionally fastened at the bottom with each other. At the joints can be a shelf for storage different components, varnishes, materials and large tools. As a rule, a metal workbench is equipped with two vices, a special stop device and a clamping screw.

Today, workbenches are used with special holes in the tabletop, which are designed for various stops and clamps. Also, for the maintenance of tools, different compartments and shelves are provided on the desktop. Tables are additionally equipped with such equipment as perforated panels, lamps daylight, sockets, tool holders.

Metal workbenches can work with iron and wood. They perform various operations - grinding, sawing, turning, cutting, etc. So many tools cannot fit on an ordinary table, besides, it must be very strong, and it will not be possible to bend a sheet of iron. For this, metal workbenches are needed, which are made of high-quality steel.

A workbench with a screen and bedside tables will be able to store various screwdrivers, keys, various pencils, blueprints, sandpaper, hammers, nails, small parts etc. Such a device is very convenient for work, it allows the master to perform his work very accurately without spending much effort. That is why many masters decide to make it on their own.

Choosing a metal workbench

When buying a metal workbench, you need to use some recommendations. The indisputable advantage of modern workbenches is the ability to quickly assemble and disassemble, because in this case the transportation and installation of metal workbenches requires minimal cost and effort, thereby reducing the cost of acquiring the equipment you need.

The main part in the design of the workbench is the cover, where the vise is installed. Do not forget that the vise can be mounted across and along the bench, which allows you to manipulate products in both directions. The greater the thickness of the cover, the more comfortable and convenient the metal workbench will be in operation. The average value of the thickness is most often 60 - 70 millimeters.

Remember that different models of metal workbenches have a worktop of different strength. Some workbenches are designed for loads up to 200 kilograms, others - for loads up to 300 kilograms, others can withstand up to 700 kilograms. It is customary to select a model based on ergonomics and availability free space. After that, you should decide on the desired number of pedestals that are functionally suitable for your workbench.

The metal workbench under itself can be equipped in different ways, this is only at the discretion of the buyer. There can be all kinds of lockers for keeping tools. However, remember that such cabinets at the same time give the work surface even more stability, as they fill the space under the workbench. Next, consider purchasing additional devices for a workbench, screen, tool holders, trays, or ask how to make a metal workbench.

Drawing of a metal workbench

Before proceeding with the manufacture of a metal workbench at home, it is necessary to make a drawing of it and accurately calculate the dimensions of all construction blanks - countertops, legs and shelves. First you need to decide on the height. To do this, the hands go down, and the palms are parallel to the floor. The distance between the palms and the floor will be the height of the workplace.

It is also necessary to calculate the dimensions of the metal workbench. It is worth noting that the longer the countertop, the more convenient it is to work on it. For a table top, a width of about 50-60 centimeters and a length of 1.5 meters will suffice. The tabletop can be made of sheet steel or wood, which is subsequently upholstered with metal.

The frame can be made from metal corners or profile pipe. Do not forget to provide additional crossbars between the legs for reliability. Instead of spacers, you can build a convenient shelf below, on which you can place varnishes, various tools, paints and details. Keep in mind that a good workbench needs to be very strong, so think about how to attach the legs to the floor in advance.

Do not forget about light sources and sockets, which should be located next to the metal workbench. After that, you can calculate required amount material and proceed to the manufacture of a metal workbench. Many masters neglect this stage and adjust the details to each other already in the process of work.

But this approach is unprofessional, because it is at the design stage that you can take a look at the entire structure and change it a little. Try to do everything carefully, fine-tune and grind parts, work well on sharp metal edges. In this case, the workbench will work for a long time and smoothly.

Preparation for work

Take a close look at your drawing of a metal workbench and once again make sure that you are completely satisfied with the intended option. Think carefully about the size of the tool so that it fits on the working area. Of course, a large workbench is much more convenient, but with a small area, a small tabletop with one shelf will do.

Making a metal workbench without shelves is extremely reckless - you still have to put the tools somewhere. Modern workbenches have a protective screen, which is usually located at the back of the desktop. On the protective screen you can make holders that will store different devices. If you want to make drawers, they must be equipped with special mechanisms that will allow the drawers to slide out completely.

In order for the structure to hold firmly, it is recommended to make it from metal, for cutting which a grinder is usually used. For the manufacture of the frame, you can use metal corners with a thickness of 3 centimeters and a size of 40x40 or metal profiles with a section of 30x50 millimeters. You will also need metal strip for attaching the desktop to the main frame.

For the manufacture of countertops, you can use dry boards fifty millimeters thick and one hundred or one hundred and fifty millimeters wide. They are also useful for installing niches that can accommodate tools. Table tops can be upholstered metal sheets, and can be completely fulfilled from them. All-metal workbenches are more durable due to the thick sheet that can withstand the most severe impacts and does not deform.

Prepare 2 mm thick galvanized metal in advance, this is necessary to cover the wood on the desktop. Strips of the same metal will come in handy to create bumpers that will protect against sparks when working with metal. The length of one strip should match the length of the workplace, and the length of the other two - the width.

Making a metal workbench

For the future frame of a metal workbench, it is necessary to cut the parts according to the right size and connect them together by welding. If you are not going to install additional shelves, reinforce the structure with stiffeners from the same corner. They should be welded at a height of ten centimeters from the floor and ten centimeters down from the countertop. Don't forget to do the same in the center of the future desktop. To make the frame more stable, weld square metal plates on the future legs of the metal workbench with your own hands.

When you assemble the main structure, you can start creating the desktop frame. From metal corners 50x50, it is necessary to weld a frame, the length of which should be twenty centimeters more sizes designs. This is necessary to secure the vice. After that, in the place where the desktop is attached to the main structure of the tool, strips of metal are welded, and on them - a structure of corners. Protective screens are also welded to the structure.

In the attached tabletop and corner (which is fixed to the frame for rigidity), it is necessary to drill holes to which the boards will be attached. Usually they are fixed with self-tapping screws with a countersunk washer. Next, the tabletop is covered with sheet metal, which is also fixed with self-tapping screws in advance drilled holes. You can paint the shelves or treat them with firebio. protective composition.

For convenient work, the part must be firmly fixed. To do this, you can use a vice, which consists of two parallel jaws and fixes all the processed elements. When clamping the jaws, the part is fixed. The clamp can be adjusted with a screw, the rotation of which is provided by a long convenient lever.

For a metal workbench, you need to make a metal vise. Remember that the vise must be very securely screwed to the table, so during operation, make sure that the connection is strong. If the workbench is large enough, two vices can be attached to it. Some are fixed from the right end of the tool, and others - in the left corner of the front of the table.

In order not to encounter rust on the workbench and extend its life, the structure can be processed special paint for metal, which can protect the tool from corrosion. We hope that these simple recommendations help you create a comfortable and high-quality workbench!

Workbench under the "desk"

In order for the workbench to be stable and withstand relatively large loads, it is made with a solid massive base, which is called a workbench. If your space is too small, you can make a simplified workbench, make it a little smaller, or adapt it to fit an old utility table.

Very often, a metal workbench is disguised as a table with a folding tabletop that covers the top of the workbench. In this case, the table cabinets can be used to store tools. But the usual table structure needs to be strengthened so that the tool can withstand heavy loads. Most tables are about 18-25 millimeters thick, so it is impossible to work with massive parts on them.

In this case, an additional plate is glued to the countertop so that it protrudes from the edges of the desktop by about 50 centimeters. This will allow you to fix clamps, a vice and other devices on it. If necessary, you can strengthen the legs of the table from the outside or inside. To do this, you can use wooden planks or metal corners.

The table tends to loosen over time, so it is better to put it in a corner and attach it to the floor or wall. This can be done with metal corners. Noise may be generated during operation, so you can put felt or other material under the feet. soft material so as not to disturb the neighbors if you work at home. Craft a workbench from desk you can, but keep in mind that to work with massive parts it will have to be well strengthened, so it is much easier to make a metal workbench again.

The use of a metal workbench at home is associated with certain features that relate to the implementation of safety precautions and careful care for such a tool. When operating the table, follow the rules below:

Be sure to read the safety instructions before starting work. Find and read the instructions for use of the tools you use. If you use the tool correctly, you can protect yourself from injury and keep the workbench in good condition. If you have never used a metal workbench, see how experienced professionals do it.
You already know what exists different kinds workbenches, so a lot will depend on the purpose of the tool. Remember not to handle metal blanks on a wooden workbench, as this can lead to sad consequences. For this purpose, you have made a metal workbench.
When working with a workbench, be sure to use a vise that can secure the part well on both sides. As a rule, the vise on the front of the table moves, while the back ones remain stationary.
When working with a tool, be sure to use the necessary mount, for this you can even use special device. The metal workbench must have solid foundation, since the structures being repaired can be very heavy - up to 500 kilograms.
Each workbench should have bedside tables that will help keep the workplace tidy. There are workbenches with adjustable table height, which will allow you to do the job better. A trash pocket can be installed on the side of the workbench to help keep the workshop clean.
After finishing work, do not forget to clean up well workplace. To avoid a short circuit in the wiring, all electrical appliances must be turned off. Before starting work, you should also clean the surface of the workbench from dust and dirt. Make sure that the tool does not get water, glue or other elements.
The screws should be fully tightened, but without excessive pressure. If the structure is unstable, it must be re-strengthened.

Thus, every master who dreams of his own workshop can install special furniture there, which will be intended for work and tools. One of the most important pieces of furniture is the workbench. Presented in stores big choice metal workbenches of various prices, but you can make it yourself. This approach will create for you the most convenient workplace, where it will be easy and comfortable to work.

How to make a locksmith workbench with your own hands, drawings at hand, essential tool and materials are available, now you can design and manufacture a structure for comfortable work in the workshop, based on the proposed material.

Let's start with preparatory phase, let's look at the structure in section

Frame (metal corner 35 x 35 x5 (mm))
steel sheet 1.5 … 2.0 (mm)
frame elements (metal corner 20 x 20 x 3 (mm))
edged board (50 x 100 x 700 (mm))
edged board (20 x 100 x 690 (mm))
metal box
plywood (10 x 530 x 680 (mm))

Let's start making a locksmith's workbench with our own hands.

FRAMEWORK

A) metal corners 35 x 35 x 5 (mm), size range in (mm) - (pcs): 1710 - 2; 710 - 2; 1700 - 4; 700 - 4; 500 - 4.
B) metal corners 20 x 20 x 3 (mm), size range in (mm) - (pcs): 700 - 12; 690 - 2; 545-2.
C) metal plates, size range in (mm) - (pcs): 5 x 67 x 67 - 8.

We cut out all the details according to the size range.
In metal plates (at the corners) we will drill four through holes with a diameter of eight millimeters.
Square metal plates welded to the corners (legs) will make the construction of the workbench more stable, and the holes in the plates will allow you to fix it to concrete floor premises. Additional mount workbench to the floor, will give immobility and good structural rigidity, which in turn will improve the performance of a do-it-yourself locksmith workbench.

We weld the frame, smooth out the welds with an abrasive wheel, cover the frame with a protective paint layer.

WORKTOP

A) metal corners 20 x 20 x 3 (mm), size range in (mm) - (pcs): 1710 - 2; 710-2.
B) sheet metal, size range in (mm) - (pcs): (1.5 ... 2.0) x (1704) x (704) - 1.
C) edged board, size range in (mm) - (pcs): 50 x 100 x 700 - 17.

We will process the edged boards with fire and biological protective composition and lay them in the upper frame of the frame.

On top of the boards, put sheet metal and cover it with a frame welded from a corner.
Along the perimeter of the table, we drill through holes with a diameter of six millimeters and compress our “sandwich” with rivets or screws with nuts.

SHELVES

Upper - we will make from edged boards, the lower ones are made of plywood. We will process all material with a similar composition.

DRAWER

We make parts from sheet metal thickness 1.5 ... 2.0 (mm) according to the drawings.
Inside the box you can store any small things.

The device and purpose of the workbench

A carpenter's workbench is a workbench for manual and machining wooden products. The design and ergonomics of the classic carpentry workbench allow you to fix parts in various spatial positions and with maximum convenience perform basic carpentry operations: make wooden parts, assemble structures, cover them finishing compounds. Traditional carpenter's table designed to work with lumber up to 3-3.5 m long. For processing longer pieces, a carpenter's workbench is used.

The carpentry table consists of a workbench (cover) and a workbench (bearing frame). A traditional workbench is equipped with front (front) and rear (end) vices, with the help of which the workpieces are fixed in the required spatial positions.

There are holes in the table top and wooden vise jaws. They are designed to install clamps and stops of various sections and heights.

Having placed the stops in the desired configuration, a part is placed between them and pressed with a screw vise mechanism. Thus, the workpiece is securely fixed in horizontal position. Based on the thickness wood detail, use a stop of the appropriate height, which will not protrude beyond the edge of the workpiece and interfere with processing.

How to choose the optimal workbench height?

The height of carpentry workbenches varies between 85-95 cm. Optimal Height tables are selected based on the growth of the master. If, standing at the workbench, the palms freely rest against its lid, then the size is chosen correctly. Behind such a workbench it will be convenient to perform all basic operations, without frequent bending and stretching, which lead to rapid fatigue.

What materials are best to make a structure?

The carpentry workbench must have sufficient strength and rigidity, since during operation it is subjected to heavy loads, both static, formed under the weight of massive workpieces, and dynamic, arising in the process of sawing, drilling, impacts, etc. Sufficient strength characteristics are provided not only by the features of fasteners, but also the type of materials used.

Wood is traditionally used to make the base. conifers. The table top is made of durable wood: oak, beech, ash, maple, etc. The lumber used to create the workbench must be dry (moisture content of about 12%) without knots and other defects.

About making a bench cover

Experience shows that when making a carpentry workbench with your own hands, it is more expedient to purchase a ready-made glued shield, which will become a blank for the lid. The effort and time spent on cutting, jointing edges, gluing the shield and leveling it when creating such a massive part will be incomparable with the money saved.

When performing work that increases the risk of damage to the cover: drilling, chiselling, etc., work surface it is better to cover the workbench with a thick plywood sheet or fiberboard cut into the shape of the lid. It is advisable to make this simple flooring immediately with a workbench.

Manufacturing and assembly of sidewalls

The design of the sidewall consists of two legs (B), tsargs and supports (A). The part is assembled on a through glued spike.

Figured cutouts of the tsarg and supports (detail A) are cut out on band saw followed by edge grinding.

In accordance with the dimensions indicated in the diagram, the legs are marked with sockets for the spikes of the prolegs, after which they are selected with a chisel or milled.

On the outside the legs are countersunk with a conical recess under the head of the coupling bolt. A recess with a diameter of 35 mm and a depth of 11 mm is made with a Forstner drill. A through hole with a diameter of 14 mm is drilled in the center.

Sawing spikes and eyelets

Spikes and eyes are made on a saw machine or manually, guided basic principles creating spiked joints. In such a critical design, the first option is preferable, since it allows you to minimize errors and inaccuracies, ensuring a flawless fit of the connection. The workpieces must have prepared smooth surfaces and correspond to the dimensions indicated in the drawing.

The halves of parts A are glued together, having previously placed an insert in the groove that will prevent displacement.

Sidewall assembly

Parts A and B are glued into a finished joint. After drying, the excess glue that has come through is carefully cleaned with a chisel. The assembled sidewall is polished.

A hole 19x38 mm is drilled in the center of the glued drawer side under the dowel (L) to fix the cover of the workbench.

Production of prolegs and underbench shelves

According to the dimensions indicated in the drawing, blanks for prolegs (detail C) are cut out in the amount of 4 pieces. Spikes are made at the ends of each part, adhering to the dimensions indicated in the photo. As in the case of the sidewall, this operation is best done on a saw machine.

The connection of the prolegs with the sidewall is made detachable on a bolt screed with a transverse nut. For this on inside prolegs mill a recess for transverse nuts d25 mm and a depth of 32 mm. A hole of 14x95 mm is drilled at the ends of the prolegs. At this stage, it is better to use a drilling jig, since the holes must be made strictly at an angle of 90 °.

The support strips (details D and E) are screwed with self-tapping screws with an offset of 22 mm from the upper edges of the prongs.

According to the dimensions specified in the “General Detailing” drawing, the slats of the bench shelf are cut out (detail F). Holes are drilled and countersinked at the ends of each plank. The planks are ground and sequentially mounted on the assembled frame.

Mounting the bench cover

Non-through holes d19 mm and 32 mm deep for dowels (L) are drilled on the back side of the workbench.

With a d19 mm drill, through holes are made on the lid for bench stops. Similar sockets 45 mm deep are drilled at the end of the cover. All holes are chamfered. The stops should easily enter the sockets and not play.

Advice! For all drilling operations, use a drill with a jig to ensure neat holes at a perfect right angle. It is not difficult to make such a guide yourself, having a piece of timber at hand.

Bench vise installation

Having decided to make a workbench with your own hands, it is more expedient to buy a carpentry vice at ready-made. In this case, you will get the most reliable and functional design, and, importantly, get rid of unnecessary headaches during their installation.

Manufacturers of bench vises strive to adhere to standards in the manufacture of their products. Here we take a look at the wiring diagram. standard designs. But it is quite possible that you will have to improvise, adapting the installation to the features of non-standard bench vise.

Vice jaws - parts H, I and J (2 pcs.) - cut out of wood hard rock. After that, holes are drilled for guide rods, a lead screw, sockets for bench stops and holes for mounting screws.

The rear jaws of the front and rear vise are mounted to the workbench cover as shown in the photo.

Wooden linings (detail K) are cut to fit the vise. Through holes are drilled in the drawers for the guide rods and the lead screw.

Advice! For accurate marking of holes, use the guides themselves, pieces masking tape and soft pencil.

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